During discussions regarding the Headstock spindle thread form, some concerns were expressed by members regarding the difficulties of employing 1″ Taps.
I promised to elaborate on my recent experiences
First task was to choose which material to use:
Traditionally back plates are fabricated from Cast Iron.
Mild Steel Round Bar or Cast Iron Bar Grade 250 are perhaps the most obvious choices.
Both are easily sourced in 65mm diameter and costs are very similar.
I chose to use 65mm Bright Mild Steel Round Bar 080A15/EN3A
Of all the mild steels available this grade has the most suitable properties for our application (in my opinion). However, a cast iron version will probably be my next project and may well turn out in the end to be a better choice of material?
I preferred to rough turn the backplate blank and finish bore to tapping diameter which gives better control of diameter rather than purchase a special tapping size drill.
My stock drill is a 14mm MT1 taper shank for direct mounting in the EW tailstock.
This is the max diameter drill available in MT1 taper shank form (Tracy Tools) and allows entry of a 10mm Boring Bar + CCMT060204 Tip (arceurotrade 060-325-39510) to bore to finished size.
The 1″ diameter is obviously tough going so I had previously purchased a full set of 3 taps: Taper, Second and final Plug all in HSS (Tracy Tools). They came with a centre drilled square drive end which is essential for proper alignment.
My heavy duty SCT Tap Wrench for Taps 1/4 – 1 1/8 inch (SKU: 12102004) was supplied by Mark at Chronos Ltd. (thoroughly recommended):
The fixed handle is screwed & can be removed for storage in it’s box but also enables use in the lathe when tapping a bored component. It allows a tailstock centre to engage with ease and there is enough space to reposition the wrench as the work progresses.
This is where great patience is required as progress is very slow. Only very small cuts are best (max of 15-20deg of handle rotation) and then back off to clear the cut swarf. Advancing/retracting the tailstock feed to maintain centre engagement.
In conclusion, as stated in my previous post:
“Have no fear, tapping a 1″ thread should never require brute strength”…
I hope this additional information is of use to EW owners who may like me have felt unsure of how to proceed.
Andre
I haven’t seen a chuck like this before and I believe it to be a ToolMakers apprentice piece as it has no markings, lacks a bit on dimensional accuracy but could still be useful.
I picked it up for 1 euro, so hardly anything lost!
First thing I needed was a 6mm square female ended chuck key and after a few searches drew a blank, so I silver soldered a 1/4″ socket onto the end of a piece of bar and away we went. – well, 1/4″ approx 6mm and OK for my needs.
Next the mounting thread was 14mm x 2.0mm and my little wood lathe is 3/4″ x 16tpi UNF. Using my new (to me) ELS, I made a dummy male plug 3/4″ x 16 to suit the lathe and got it to fit existing chuck and faceplate. Back to the chuck, mounted that on my Boxford and screwcut to fit the dummy plug.
The feature of this chuck is that by slackening the nuts on the back of the chuck, the jaw(s) can be rotated from inside to outside jaws – that’s a neat time saving feature. manufacturing oddities are that the screws that move the jaws in/out are Right hand threads, so you “undo” them to move the jaws in and that the radial alignment of the jaw relies on them sliding in a 1mm deep slot.



Hello all.
I need to move some beefy lathe accessories into storage. An example is my 10 inch Pratt cast iron chuck weighing 20 kg. My preference is lidded plastic boxes; they can be stacked and moved individually if needed so as to make them manageable! Also being watertight will help minimise rusting.
However I’m concerned about the weight rating of such boxes. I’ve done some searching and I thought about lidded “Euro” boxes though they still seem a tad flimsy for this job.
Can anyone recommend a suitable range/brand of boxes?
Any help is gratefully received.