Part 6 "Y axis accordion way cover/ bellows"
The Y axis has a neoprene sheet type cover for the rear of the ways on this mill, pretty standard on these Chinese mills it seems, but i didn't like it and wanted one of the pleated accordion type way covers like the Z axis has.
I could have bought one from china on alliexpress etc, or even had one custom made by a camera bellows maker, but i was ordering some things from arc euro trade and saw they did them, i measured up and of course i'd need the most expensive on they sold, it always seems to be like that.
So i bought This One costing £39

The actual item is a little different from that picture, but it's just an extra chromed strip and angles on the end with the taller fixing piece.
It measures 240mm wide, which is handily a little wider than the width of the bottom part of the dovetail castings on the Y axis, so it will fully cover the oiled sliding parts of this axis, and I knew i'd need to cut the pvc formers to make it fit, but the actual black parts of the bellows are just right for the Y axis of this mill.
I cut the pvc formers straight up and across at the edges of the black part of the bellows, i could have tried cutting the angles so they'd go over the dovetail of the Y axis, but i figured as the pvc formers would be off the end of the dovetails when compressed, they might get snagged and not slide over them when moving the Y axis forwards and rip the bellows apart.
The black part of the bellows in the above picture sit nicely over the dovetails with a couple of MM sideways movement if you push them.
I also reduced the overall length of the bellows, as when compressed they restricted the Y axis moving right back, i found if i cut the bellows at the 1st PVC part, i'd have enough length when fully extended to cover the ways and not be too tight, and the metal cover reinforces the end of the bellows nicely.

Above you can hopefully see where i reduced the overall length, i could have cut them even shorter, but it was best to cut them where the chromed metal strip is, as that's where the PVC former part is in them, and that gives a strong point to fix that end to the table.
For the moving table end i used the holes that were already there for the flat cover.. i used a marker pen to 'blue up' the area around the holes, and pressed the bellows against them and it transferred the holes positions nicely.
At the column end (right in the pic above) you can see that i used a piece of aluminium to make up the difference from the foot of the column and the actual column, i used a piece of the aluminium extrusion i had left over from the DRO instal as the packer, the joint where the column meets it's mounting foot is not cast perfectly flush, so you'd need to mill a relief in the packer piece there.
Yes, i know, i drilled the holes off centre, i had to use a right angle drill adaptor to get in there to drill the holes in the column and didn't realise i had the left hand one lower than the right until i had finished tapping it, i can't see these fixing screws when using the mill, and i totally forgot about them untill i took this photo.
This is the cover from the top fully extended:

And here is the cover fully compressed:

I mentioned in part 5 that the splash guard for the X axis DRO scale might need to be cut in half to give me full Y axis travel towards the column, it turns out i don't need to do that after all, as it was the flat neoprene Y axis cover bunching up against the DRO scale cover that was causing the restriction.
You can see the black pen mark on the base of the mill that i put on when measuring up for the DRO scales, that is the true end of the Y axis travel, so i am short of maybe 2 or 3MM's now due to the bellows, the vice now goes even further back under the X axis bellow, and i can live with out that last couple of mm's of travel i think.
To Be Continued….
Edited By Gazz on 18/05/2021 16:14:25