I can see one source of worry immediately… Does the length of the gib, for example, have to be to 2 decimal places? (I doubt it!). Why not 113mm?
My thought irrespective of any machine, is as far as possible:
– keep the dimensions consistent with the original: if it is made to inches, use inches (decimals for anything machined); if metric use mm.
– keep the threads consistent with the manufacturer’s chosen standards.
There is nothing to stop the builder converting the units if necessary, usually to suit his own facilities, but at least the manufactured dimensions in either standard are likely to be round numbers.
While mixing fasteners leads to awkward use and servicing.
For example, the commercially-made rear tool-post on my ML7 has two 1/4″ or 5/16″ BSF T-bolts in its projecting foot, and a 17mm A/F nut on its central column. I have not measured the column thread, which should be M10 for that nut. The fixed-steady clamp stud is about the same size but uses a BS or AF spanner. I would not expect such needless inconsistency on commercially-made accessories for the same machine.
Sometimes you might not have much choice as the range of readily-available BA and BS thread fittings diminishes. I used M6 cap-screws screws on an accessory I made for my Harrison L5 lathe; but in such cases it is best to be consistent across the accessory itself as far as possible.
Similarly, the set of small-thread T-nuts I made for my Myford VMC mill has M6 threads; easy to equip and compatible with an Arc-Euro M6 clamp-set that neatly fits the BCA jig-borer table. The full-diameter, commercial clamp set that fits the mill uses 3/8″UNC nuts, fitting T-slots of odd width neither one thing nor the other; the machine itself uses BSW / BSF.
Really, the original question is rather academic. When we make accessories to our design we measure the relevant parts of the machine anyway; if we use a published design that’s been done for us. You don’t need know the headstock sizes to make something to clamp to the saddle.
Besides, I very much doubt any machine-tool manufacturers publish full sets of detailed, dimensioned drawings of their products: the most will be enough outline dimensions to aid installation and use, and exploded parts-diagrams.
Perhaps the moral is that you’ll not please everyone every time!
Just be thankful we’re not calling for all those umpteen-sixtyfourths from random data-edges as we see on some of the older model-design drawings.