Posted by Keith Moat on 06/05/2018 11:12:31:
JasonB, the speed ranges I have now are 30-800 low and 60-1800 high (top end of those ranges vary a bit) and the motor seems to want to take teeth off the drive belt rather than stall as I found out when the tool dug in once. I didn't think about cooling, my motor has a fan on the back and as the speed range should be somewhere in between my current setup I think it should cope.
Neil, great book btw, it gave me a good insight into what to expect with my new lathe, before reading it I thought these mini lathes would work great straight out of the box and your book showed how easy it is to improve them. I'll give it a go in the near future, I think Arc Euro Trade sell all the bits I need.
I think my main hobby now is tinkering with the lathe, I'm not sure if I want to turn anything really 
Hi Keith,
Please be careful if you are tinkering with your specific lathe. The Warco Super Mini Lathe is NOT from SIEG.
SIEGs brushless mini-lathe is belt drive, with 500w output power, without any hi/low gears.
Warcos is 450w brushless motor – but hopefully, chances are they mean input power rather than output power, in line with their traditional way of stating things. In which case, the output power is likely to be lower than 450w, and the torque is controlled more by the high lower gear arrangement – which i hope you understand.
In SIEGs case, the torque is controlled by programming of a chip on the control board. I have no idea how it is in Warcos case. In Warcos case, it suggests all metal gears,.. so basically no failsafe if you jam a tool. Hopefully you only strip a belt, rather than damage a control board. Also, this is combined with a permanent 100mm chuck as standard, balanced over a small headstock casting distance assembly. Personally, I believe that this idea is wrong, and I don't say this because ARC is a competitor.
Yes, ARC sells metal gears and 100mm chuck/backplate as optional accessories, and yes, people do buy and fit all of this, but I personally believe that these things start to make the make the machine work outside the envelope of what they were safely designed for.. slowly removing the failsafes by changing to metal everything and bigger chucks.
So, in your case, I sincerely hope that your brushless motors input power is 450w, and its output power is much lower, for safety reasons. Also, I would suggest that you avoid trying to tweak anything. In any case, if you are wanting to consider removing the hi/low gears, opting instead for direct belt drive with the existing motor, chances are that 'at a guess' that you will loose torque somewhere – at high, middle, low end, especially if the brushless motor is of lower input wattage, resulting in a lower output wattage… if that makes sense?.
Ketan at ARC.