My Sister emailed me recently and asked if I would make a handle for her garden fork. I said I'd have a look and she organised her friend to (socially distantly) drop it in my front yard.
I, of course, had in my mind a hand tool like a trowel and what's turned up is a particularly large 20cm x 60cm garden fork!
I'd thought that I could scrabble something together on my lathe, maybe 10 inches long or so.
However, my lathe does not have the capacity to process something 40mm across and perhaps 600mm long.
Apart from the obvious answers (buy one from Amazon, for example), does anyone have any ideas about how I could approach it?
I expect that making one would be more expensive and take (Much much much) longer than buying one, but it IS the thought that counts.
The fork end is about 40mm in external diameter and 36mm internal diameter with a mild taper towards the fork proper.
I sized a piece of solid ally (assuming I could find a way of turning it down) and this came to about 2KG in weight which I suspect is just too heavy for a handle. Tube would be better, but there is less scope for carving bits out. Just hat the thought that I could get a tube to match the OD and make an insert to fit the inside of the fork.. Hmm. more like this,please!
I have a mig welder and an argon bottle,but never attempted aluminum.
Be kind! And clever…
Iain