Toolpost drill mill attachment

Toolpost drill mill attachment

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  • #433555
    David George 1
    Participant
      @davidgeorge1

      Hi I had a spindle and chuck given a few months ago and had a bit of spare time and made a useful bit of kit. I have tried drilling milling and grinding with it. It is a little bit slow for grinding at only 4000 rpm but it does work on all three operations.

      20191016_162130.jpg

      20191016_162041.jpg

      20191016_162100.jpg

      David

      #19500
      David George 1
      Participant
        @davidgeorge1
        #433562
        Bazyle
        Participant
          @bazyle

          Interesting. A safety conscious model engineer who actually encloses the belt. wink

          There seems to be a lot of weight (the motor) at a distance from the tool mount. Will it hold firm under vibration?

          #433572
          David George 1
          Participant
            @davidgeorge1

            Hi it's solid as a rock no vibration even with a grinding wheel that needs truing up. It has a flat belt with a 50mm pulley driving a 25mm pulley and I just like making tooling. The motor is offset to give me more room on the lathe.

            David

            #433580
            John Hinkley
            Participant
              @johnhinkley26699

              One of my first tool builds was of very similar design – I didn't even consider covering the belt drive, however! The spindle was a home-brewed ER25 affair running in cheap ball races. The toothed belt is tensioned by the ball race jockey wheel mounted in a slot for adjustment and the driving pulley and idler (bottom left in the picture) are interchangeable to give high and low speed ranges. It's (under) powered by a sewing machine motor but it revs to 10,000 rpm – it says on the box!  Vibration is a bit of a problem and I wouldn't trust it to do any accurate grinding but if fitted with a proper spindle it might pass muster. Still, like I said, it was one of my first projects. I've learnt a lot in the five years since then.

              Assembled toolpost spindle.

              John

              Edited (twice) for sloppy typing.

              Edited By John Hinkley on 16/10/2019 20:06:15

              Edited By John Hinkley on 16/10/2019 20:08:31

              #433587
              Emgee
              Participant
                @emgee

                John, at 10,000 revs perhaps the toothed belt drive system is contributing to the vibration issue.

                Emgee

                #433589
                Ian P
                Participant
                  @ianp
                  Posted by Emgee on 16/10/2019 21:18:13:

                  John, at 10,000 revs perhaps the toothed belt drive system is contributing to the vibration issue.

                  Emgee

                  Since this is a low powered tool (motor power is the limiting factor) I was going to suggest using flat pulleys and using the back of the existing belt as a flat belt. Possibly though the teeth on the outer face might still impart some vibration effects that would effect grinding.

                  However rather than reverse a toothed belt, better would be a reversed polyvee because the full power transmission capabilities of the multi 'V's not really be required for this tool.

                  Ian P

                  #433607
                  John Hinkley
                  Participant
                    @johnhinkley26699

                    Emgee and Ian P,

                    Rest assured, I don't think it achieves anything like 10k rpm! Certainly not when I have used it. In fact it spends 99% of its time languishing on a shelf. I have better and more equipment to do those jobs, acquired in the intervening years. I was quite pleased with the two-speed arrangement, though.

                    John

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