Made some mods to my Clarke 4" x 6" band saw yesterday. I was cutting out the frames for my latest project, a beam engine, as owners know the band saw table is nowt but a flimsy bit of 1.5 mm sheet steel with an indent to fit a fence on one side, also inherent is the gap in the plate where the blade travels through so all the cuttings can fall in between the guide rollers which won't do them any favours in any way. It was on my toduit list but as we all know that gets left 'toduit later' so as later has arrived I sorted through some of my stock to stiffen it up.
I found apiece of 3mm aluminium that I had for another project that has gone by the wayside so what better to use. A couple of simple measurements later & I had the right size to fit under the table in the larger section. How was I going to fix it I sez?, a bit more rooting around & I found 4 x 2 BA countersunk screws doing nowt so they were pressed into service. I decided to go a bit OTT with the securing so used some 2 part metal epoxy mix & stuck the aluminium plate to the plate. When dried ( overnight ) I drilled through the original c/sunk holes, plus adding another 4 2 BA tapped holes & tapped the aluminium plate 2 BA. After careful measuring I slotted the assembly to the centre line long enough to match the original fixing screws set up.
Not a great mod but it certainly made a much better support for the band saw, no more flexing table !. I know there are some members have described making tiltable tables but I didn't want to faff on with some thing complicated when I didn't need to; saying that I s'pose this mod is now a mod to mod later … back to the toduit list.


With aluminium plate fixed the risk of any small pieces falling down between bottom guide rollers is virtually eliminated …

I'll probably fit a small piece in to bring table flush around the blade but as said … toduit list… 'mod a mod'
George.
Edited By mechman48 on 18/11/2019 19:14:30