Neil;
I took a squinty image, taken through a fence. Cropped it, and straightened it with Gimp on Linux. Then, used it as a background for QCad, drew lines and arcs around the SIMPLEX and the enclosing box. The PATD line was standard QCad fonts. Exported the QCad drawing as a pdf, then filled in the letters, again using the "bucket of paint" Gimp thing to fill in the letters. Exported it from Gimp as a png.
(I think I have some stuff on http://cnc-for-model-engineers.blogspot.com about getting to this stage of this – have to get back to updating this blog again…)
LinuxCNC loads a png,jpg, etc file, and will bring up a screen asking you for parameters; scaling, depth, about 15 or so questions. It keeps this, so if you re-load (or, load a new image) it remembers.
What I did was have it go along the top, left to right, then down a bit, left to right, etc. It uses the picture as a height map, does not do waterline cutting, or whatever.
I used an Arc Eurotrade engraver cutter, 6mm shank, but I think I'll find cheaper ones on this side of the atlantic.
Does that help?
(btw, the recipient will solder these plates to the ends of the bolsters, remove the rough cut "frame" around the outsides, to leave the raised lettering. Just in case anyone was wondering)
JohnS.