Tuesday; did a tailstock alignment check & test after a year, used a coaxial centering indicator which showed a run out of 4 divisions with the quill extended approx’ 30mm & locked plus the shortest leg on the indicator. The tailstock was adjusted to within 1 ½ division on the indicator & adjusters locked. I left it within that range as the initial check started out with a run out check at the chuck with a 16mm chromed shaft from a printer protruding 15mm & set at zero, swung 180* which indicated a run out of 1 ½ thou’.
Did a couple of test cuts with set up as shown in pics, only had to tweak tail stock again twice & manage to achieve final figures as shown, so if my maths is still compos mentis I have a difference of .00045” … which is less than ½ thou’ … .001mm, over a 6” /150mm, length… I think I can call that ‘aligned’ for my intents & purposes. The measurements were taken with a Mitutoyo 0 – 1” digi mic which is capable of reading to .00005” / .001mm, as can be seen in pic 5.

Chuck run out check….0015"


Machining …

Tailstock reading…

Headstock reading…

Reading differential… .00045" – less than 1/2 thou' over 6", I reckon I can call that a good alignment !
George.