fusible belt making

fusible belt making

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  • #839247
    Henry Rancourt
    Participant
      @henryrancourt22682

      I used U bolts because I think it is a stronger setup than mounting a motor to an L type stand via the threaded holes in the face plate of the motor. I’ve disassembled a few motors and found that the round flange section of the face plate, that slides into the motor body, was only about 1/8″ wide. So even though there might be four screws securing the stand to the motor face plate, my motor has only two screws holding the face plate to the motor body. So, in my case it seems two U bolts provide stronger setup than a setup based two screws holding the face plate to the motor.

      #839315
      ega
      Participant
        @ega

        I am currently making the mini-drill attachment for my UPT, plan to use a motor with a drive pulley of about 1″ diameter and wonder whether a fused belt will serve.

        I would appreciate an informed recommendation for the appropriate type and size of belting.

        #839330
        Henry Rancourt
        Participant
          @henryrancourt22682

          It depends on the type of the pulleys. Photos would help to get a good answer.

          #839373
          bernard towers
          Participant
            @bernardtowers37738

            My UPT uses 1/4″ belting in the original guise that is the motor is mounted on the baseboard with the belt going vertcally to two jockey pulleys which in turn sends it via a right angle bend to the drill head pulley. I built it 35 plus years ago and has performed brilliantly all of that time. Over time I have completed all of the accessories with various tap/die holders and punch/stake holders but it is the tap holders that seem to get used the most which is now done by ER16 holder with tapping collets.

            #839378
            Henry Rancourt
            Participant
              @henryrancourt22682

              What is a UPT?

              #839385
              bernard towers
              Participant
                @bernardtowers37738

                George Thomas Universal Pillar Tool

                #839390
                Nicholas Farr
                Participant
                  @nicholasfarr14254

                  Hi Henry, I guess it means a universal pillar Tool.

                  UPT

                  Regards Nick.

                  #839393
                  Dell
                  Participant
                    @dell

                    I have never had much success with polyurethane belting so I use optibelt 5X3mm belts on my Pultra P type & I know it means stripping headstock to replace it but it’s good to strip & clean the headstock occasionally anyway & the belt lasts for ages.

                    Dell

                    https://simplybearings.co.uk/shop/p680015/Optibelt-VB-5×600-Li-Cogged-Classical-5mm-Wide-3mm-Deep-V-Belt/product_info.html

                    #839397
                    Nicholas Farr
                    Participant
                      @nicholasfarr14254

                      Hi, Bernard beat me, however, you could call mine a DPPT, (Dual purpose pillar tool) as it can be used for drilling or tapping, and by simply removing the belt. which happens to be a big “O” ring, the knurled part of the belt pulley on the quill, can then be used for tapping with small taps.

                      S1030561 - Copy

                      It was made from a drill that had the jockey pullies missing. The pillar had a spring inside it, which held the drilling assembly up, I removed the spring and fitted a counter balance arrangement, which makes it easy when using small delicate taps.

                      Regards Nick.

                      #839403
                      bernard towers
                      Participant
                        @bernardtowers37738

                        That looks like a nice sturdy bit of kit and a tiny footprint as well

                        #839408
                        Nicholas Farr
                        Participant
                          @nicholasfarr14254

                          Hi Bernard, thanks, yes it is very sturdy and quite heavy, I can’t remember how much it cost me, but it wasn’t a lot of money, The photo below shows what it looked like when I got it home,

                          025_25 - Copy

                          I did a write-up about it, which is in MEW No. 238, Feb 2016.

                          Regards Nick.

                          #839418
                          ega
                          Participant
                            @ega

                            I sympathise with anyone confronted with an unfamiliar TLA (three letter abbreviation); today, however, a quick online search often gives the answer.

                            My UPT will have the standard steel 40 degree pulleys as per GHT’s design but the motor pulley is likely to be 1″ diameter or less and I was doubtful about the reliability of a fused joint.

                            Thanks to those who gave helpful pointers.

                            bernard towers: I imagine that ER collets were not available in GHT’s day; they certainly grip the hard shank of a tap better than a drill chuck. Do the ER16 “tapping collets” you mention actually grip the square on the tap?

                             

                            #839428
                            Michael Gilligan
                            Participant
                              @michaelgilligan61133

                              For the purpose of TLA-busting:

                              .

                              IMG_4379

                              .

                              MichaelG.

                              #839432
                              ega
                              Participant
                                @ega

                                Thanks, MichaelG.

                                cf also Workshop Techniques, the revised version edited by William Bennett.

                                #839435
                                bernard towers
                                Participant
                                  @bernardtowers37738

                                  yes the collets grip the shaft but the drive is on the square i believe that the collets are called EHR16

                                  #839443
                                  bernard towers
                                  Participant
                                    @bernardtowers37738

                                    sorry it looks loike its ERG16

                                    #839450
                                    ega
                                    Participant
                                      @ega

                                      Thanks – I see Cutwel do these in a range of sizes. Rather more costly than the standard collet and, presumably, intended for a standard size tap square but no doubt work well.

                                      #839498
                                      bernard towers
                                      Participant
                                        @bernardtowers37738

                                        try Ali ???????

                                        #839508
                                        Henry Rancourt
                                        Participant
                                          @henryrancourt22682
                                          On Henry Rancourt Said:

                                          It depends on the type of the pulleys. Photos would help to get a good answer.

                                          Seems like you guys know that, for round belts, trapezoidal pulleys provide the most power transmission to the spindle. And, from what I’ve read on pulley manufacturers sites, round pulleys should only be used for direction control. And for me the fusible belt works great and, based on other postings, seem to last.

                                          #839645
                                          vic newey
                                          Participant
                                            @vicnewey60017

                                            I have three fusible belts on one of my lathes, one of the belts has to be joined in situ as it involves a heavy overhead shaft. I used a candle flame 🙂set in a suitable place and then thread the belt loosely over both shafts and hold one end in the flame for a few seconds and then put the ends together and hold steady for a minute or so. After practice l find it easy now and find they never break under high tension when being pulled onto the pulleys.

                                            A third round belt is at the tailstock end but that belt can be joined on the bench. the flat belt, slackened off in this photo is also joined in situ using Gorilla glue as a major dismantle job has to be avoided

                                            unnamed (1)

                                            #839652
                                            renardiere7
                                            Participant
                                              @renardiere7

                                              Looks like a very well equipped Pittler. Lovely.

                                              #839673
                                              vic newey
                                              Participant
                                                @vicnewey60017
                                                On renardiere7 Said:

                                                Looks like a very well equipped Pittler. Lovely.

                                                Yes, it’s a 24″ C3 and is cutting a coarse spiral on that photo, do you have one? I have made a number of videos of the lathe in action

                                                #839690
                                                SillyOldDuffer
                                                Moderator
                                                  @sillyoldduffer
                                                  On ega Said:

                                                  I sympathise with anyone confronted with an unfamiliar TLA (three letter abbreviation); today, however, a quick online search often gives the answer.

                                                  My employer mandated acronyms and initialisations be spelt out in full on first usage, or else. There were a few exceptions, I recall only BBC, NATO, MP, and VAT.

                                                  On a writing course given by a real martinet failure to follow the rule was denounced as CBA. “Means you ***** Can’t Be Ars*d”, the instructor raged. The man often inserted expletives mid-word as in “tech-effing-nology”, not easy to do!  Impressive, except I’ve forgotten everything else he said.

                                                  🙂

                                                  Dave

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