Posted by Speedy Builder5 on 31/03/2017 06:45:27:
I am curious. Does everyone mill steel dry these days? I always use coolant, so my mill always looks oily in photos!
BobH
Depends on the milling machine. I rarely use coolant on the vertical mill as it gets flung everywhere. While I often use carbide cutters this item was hogged out using a HSS endmill:

No coolant used and a tooth load of 6 thou. The chips came off blue but the cutter seemed happy.
On the CNC mill I always use flood coolant on steel, if only to help wash away the swarf.
On the horizontal mill I also always use coolant on steel as it is easy to set up and I use secondhand large HSS cutters which are a faff to resharpen.
So not much logic really, other than I tend not to use coolant where it is going to get flung around the workshop. Personally I can't see the point of dabbing coolant, it's not doing anything in terms of cooling. I get reasonable finishes straight off the mill without coolant – see above. The only caveat is that the odd squirt of WD40 can help on aluminium to stop it sticking to the tool and jamming everything up, although it makes no difference to the finish.
Andrew