I am preparing to start my 200 cc flat twin that I built many years ago. It needed a new propellor as the one that was on the engine was as much good as a chocolate fire guard, from new the centre hole was about 1/4" off centre from the centre line of the blades. I could only find a 38" x 10 pitch prop as the old guy that used to make them is no longer about. First off the new prop was thinner than the original by about 1/4" so I had to make a spacer to fit behind the prop, with that done I opened up the centre hole to suit the drive flange boss and drilled the six smaller holes for the pressure plate that fits behind the prop nut. Once this was done I fitted the prop.
I then checked the timing, the engine uses an old CH Electronics twin lead ignition system and it runs from a 4.5 volt NiCad battery the spark this thing produces is really healthy so I don't think there will be any ignition problems I set the ignition to 15 degrees BTDC. I then fitted a new fuel tank to the test frame so that everything was ready apart from my starter motor.
Tonight I thought I would get the starter sorted out. It is from a Ford Cougar and has a reduction gear on it so it should produce a fair amount of torque. I threw out the Rover V-8 starter that I used when I first built the engine during a house move thinking I wouldn't use it again, even with a reduction gear of about 5-1 it struggled to get the engine to turn over compression, especially if the battery was a bit low. I removed the starter pinion and drilled a cross hole in the shaft to take a drive pin so that it can engage with the prop nut.
The starter is fitted with a roller clutch so that on over run it disengages. I realised that the roller clutch was acting in the wrong direction for my engine so I spent all night figuring out how to get it to activate the other way round. This was done by turning the reduction gear around, however the clutch housing then fouled the pinion so I had to machine some of it away to give clearance. This took a long time but eventually I got it all back together. With it all back together I connected it to the battery and it whirred into life, unfortunately it rotates in the wrong direction. I thought, no problem, just swap the wires over to reverse the direction but this isn't the case.
Unless I can change the direction of rotation easily I can see me having to use two gears to enable it to rotate the prop in a clockwise direction.
Is it possible to change rotation of the motor easily?