Thank you ALL, for taking the time to offer your thoughts and for sharing your experiences and knowledge. I do appreciate it.
Steve101,
Yes, Peter Dyson and son. I learned about them (and their 30 tpi nipples ) when researching any info on a 30 tpi thread form. The nipples for Trantor revolvers are 30 tpi, but too small major / minor to fit my gun. I contacted them three times asking to purchase custom-made nipples, but have not received a reply from them, to date.
Anyway……
Onward with my project.
I have made three taps / thread chasers now. The first two screwed right in, but both were still a loose fit. The third, worked. It did not actually cut metal, but re-formed or cleaned up, the existing percussion cup threads to a known pitch, thread depth, major and minor. And, the hole is now round and true, unlike before. I’m calling the percussion cup clean-up “done”.
Next task, is to modify the threads on an over sized nipple that was purchased, to match the percussion cup. Me thinks that this is the easiest path forward, vs turning a nipple from W-1, from scratch. But, the challenge that must be met is how to hold the tiny nipple in the ml7, so the threads can be re-cut and so that the nipple ( and holding tool ) can be removed from the lathe spindle and periodically checked for “ fitment” in the percussion cup.
No, i do not trust my skills, my measuring abilities, nor my best guess at turning these tiny threads correctly for good fitment, in one go. So being able to remove the nipple for fitment checks and to return it onto the spindle for further cutting, is a must.
How would you go about devising a “holder” for this process, on a ml7? Please keep in mind that I am a beginner and whatever tool, collet, jig or holder will be a new, first time adventure in machining for me.
As per the pic, please note the size of this nipple and its unique form where it must be securely held.
I have ER 32 Collets in standard, but none of the collets have the hole sized to .308”, the nipple collar dia.
Nope, got no broaching tool, and i have no idea how to make a square hole ( to match the nipple shoulder ) anyway. Hand filed?? Maybe….. but it is tiny and my attempt at hand filing such a tiny square hole would likely be laughable.
Drill chuck on MT 2, inserted into lathe spindle? Three jaw drill chuck on a 4 sided square nipple, probably not.
Some sort of brass nipple holder, with epoxy or soft solder, or? to fill in gaps and offer enough support and rigidity to permit cutting these threads, while withstanding corresponding single point tool friction?
A spindle hand-crank will be used for turning.
Thank you for your advice! 