turning tungsten

turning tungsten

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  • #29521
    Matts BitsNBobs
    Participant
      @mattsbitsnbobs
      #157529
      Matts BitsNBobs
      Participant
        @mattsbitsnbobs

        Hi all,

        As it says, any tips on speeds, tools-HSS or tip tools, lubricant etc.

        A friend has asked me to turn a piece of bar apx 2in down, not got the sizes yet and I was hoping for a bit of advice. I will be using a super 7 if this helps for speed etc, any help would be much appreciated.

        Regards Matthew

        #157532
        Oompa Lumpa
        Participant
          @oompalumpa34302

          Frankly, sounds like you are in for a real treat. Oh, and he is no friend either.

          graham.

          #157536
          Bob Brown 1
          Participant
            @bobbrown1

            Try this **LINK**

            #157537
            JohnF
            Participant
              @johnf59703

              Hi Matt, I turned some down to make some sample counter weights, it is tough but not so hard. I used a tipped tool but HSS will also cut it, the components I made had a 6m thread as well and the tap was a standard HSS tap but it was tough going. Lube well with a good quality cutting oil and you should be OK.

              Many years ago the company I worked for made a lot of counter weights for aircraft and the material was called heavy alloy, it was largely tungsten , not sure of the other components but again there was no particular problem machining these with normal tooling.

              regards John

              Edited By JohnF on 10/07/2014 18:32:55

              #157548
              Bubble
              Participant
                @bubble

                Hi Matt

                I used to help a friend out, turning tungsten alloy for darts bodies. I don't recall any problems, used HSS and including screwcutting the thread for the flights, probably 2 BA

                Jim

                #157550
                Rik Shaw
                Participant
                  @rikshaw

                  Hello Mathew – many years ago a dart playing enthusiast asked me to "thin" down the body of a set of tungsten darts. It was probably the easiest material I have ever turned – like butter with a HSS tool bit. Weirdest thing though is that the swarf came of looking golden – like bronze – but within seconds, oxidised and went grey.

                  Rik

                  #157562
                  Roderick Jenkins
                  Participant
                    @roderickjenkins93242

                    Matt,

                    Depends whether it is pure or one of the "alloys". I use the quotation marks because the heavy metal (as used in darts) is actually tungsten powder in a matrix of nickel and iron or copper and not a true alloy. Tungsten heavy metal turns like free cutting steel.

                    Pure tungsten is a different matter. This link may help.

                    If it's the latter – good luck!

                    Rod

                    #157570
                    Matts BitsNBobs
                    Participant
                      @mattsbitsnbobs

                      Thanks everyone,

                      First I will see if I can talk him out of it, if not I will let you know how I get on.

                      Many thanks Matthew

                      #157733
                      Steve Withnell
                      Participant
                        @stevewithnell34426

                        Thanks for the explanation Rod – I've a piece of pure Tungsten bar, 1/4 inch diameter and my experience isn't of something that cuts like butter using HSS tooling!

                        Steve

                        #157743
                        Roderick Jenkins
                        Participant
                          @roderickjenkins93242

                          You're very welcome. If anybody has a source of heavy metal bar in small quantities I'd be glad to know of it. It's very good for balancing model i.c. engine crankshafts. 1/4", 6mm, 3/8" or 8mm would all be useful.

                          cheers,

                          Rod

                          Edited By Roderick Jenkins on 12/07/2014 21:28:29

                          #158167
                          Matts BitsNBobs
                          Participant
                            @mattsbitsnbobs

                            Thanks again for all the help, just to let you know I talked him into using brass, but I am still keen to give the tungsten ago at some point just out of curiosity, if I do I will let you all know how bad it was.

                            Regards Matt

                            #158188
                            Versaboss
                            Participant
                              @versaboss
                              Posted by Roderick Jenkins on 12/07/2014 21:28:13:

                              You're very welcome. If anybody has a source of heavy metal bar in small quantities I'd be glad to know of it. It's very good for balancing model i.c. engine crankshafts. 1/4", 6mm, 3/8" or 8mm would all be useful.

                              Rod,

                              that's not too difficult. Over the big water they indulge in a strange sport called Pinewood Derby racing. This has developed into a hi-tech affair, and so they use Tungsten rods and balls to put as much weight as allowed into these cars. Search for Pinewood, and you will see it all.

                              I also bought some small off cuts of Tungsten in 4-6 mm dia. (iirc) on this famous 4-letter auction site.

                              I did not any turning tests with these, but if someone asks…

                              Regards, HansR.

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