Mark out one frame, clamp the two together, drill a couple of the holes at opposite ends and then bolt the frames together. You can then drill the rest of the holes and shape the sides.
Hi, I usually have frame steel a little longer than required, and then just tack weld them together on the ends, I then tack weld a thin strip of steel to the left hand side dead square to all the holes and cut outs to be marked out, for the rule to butt up against, this ensures that everthing is marked out from exactly the same datum piont, however if you are doing co-ordinate drilling the strip of steel isn’t needed. Tack welding the two together, ensures that all the holes are exactly in line and no bolts/screws get in the way for clamping down or drilling.
Thank you for youradvice.Ido likeJasonBsaid,because thechassisis alreadycut to size, and I can notweld.The screwscan hinderabit butshould notbe big problem.