Stevens’s Marine Screw Engine Recreated

Stevens’s Marine Screw Engine Recreated

Home Forums Stationary engines Stevens’s Marine Screw Engine Recreated

Viewing 12 posts - 1 through 12 (of 12 total)
  • Author
    Posts
  • #849591
    JasonB
    Moderator
      @jasonb

      A few months ago one of the members of MEM forum posted about the restoration of an original Stevens’s Model Dockyard “Direct Acting Marine Screw Engine” which caught my eye. I do have a reprint of their 1919 catalogue but the image of the engine is not really clear enough to see what is going on but his photos were enough for me to have a go at recreating one of these engines. I went for the No1 size which at 3/4 x 3/4 or in my case 19mm x 19mm is a similar cylinder size to the Stuart “10” range.

      Capture

      steve 2

      As usual I drew it up in metric using Alibre with the intension to use a 3D aluminium print for the main frame with the rest cut from solid.

      render

      There was not much to do to the 3D printed frame as I included most of the hole sin the file that wa ssent for printing. I just had to open up an dream the hole for the crankshaft bushes and mill off a small machining allowance on the foot and valve chest “cover”

      20260412_091404

      The main bearings were turned from bronze and the reamed hole used to gauge their size.

      20260413_133550

      The cylinder was roughed out from some cast iron bar

      20260416_135203

      Before finishing the decorative bead with a form tool

      20260416_140137

      A flat section was milled to accept the separate port block

      20260418_134731

      All the holes and passages were machined into the port block prior to bonding into place with JB Weld

      20260419_140355

      The valve chest was just turning and milling from a rectangle of castiron

      20260416_142516

      20260418_133512

      Valve milled from a bit of bronze block

      20260510_090644

       

       

      #849592
      JasonB
      Moderator
        @jasonb

        The eccentric strap was machined from some flat brass repurposed from a shower door hinge

        20260512_135304

        The outside was mostly done with the rotary table before the vice to finish off the lug for the clevis.

        20260514_134719

        I did not take any other construction photos as it is all much the same as other engines. Trial assembly ready for a quick test run..

        20260523_093352

        20260523_093401

        20260523_093407

        #849616
        Nigel Graham 2
        Participant
          @nigelgraham2

          It’s certainly an elegant and rather unusual design!

          Obviously it works but I thought in general the Scotch Crank is better driven from the shaft than from the piston?

          #849631
          Dave Wootton
          Participant
            @davewootton

            Lovely work Jason, and an attractive little engine, I’m going to have to evolve from the dark ages and learn CAD it seems to be the way forward combined with metal printing.

            Good to see these early designs recreated, particularly the unusual ones.

            #849633
            alecs
            Participant
              @alecs

              Your 3D printing is too good! You need to mix a handful of sawdust with the paint to get the rough cast look of the original green one!  🤣

              #849640
              JasonB
              Moderator
                @jasonb

                Nigel, as far as I am aware the Scotchyoke is driven by the piston rod as it’s main aim is to eliminate the need for a crosshead and conrod thus giving a more compact engine. As I said it is the same bore & stroke as a Stuart 10 but comes out considerably shorter, ideal if you want to get it all below deck or just keep the ctr of mass low in a hull.

                 

                20260526_091034

                 

                Alecs, next time I’ll order the sand blasted finish rather than the smoother bead blasted and then kick it around the workshop for half an hour.

                 

                 

                Well as you can see from the above image it has now had a coat of paint and been mounted on a small base just to stop the flywheel touching.

                20260525_120441

                20260525_120654

                20260525_120737

                Quite happy with how it runs. It is not the easiest engine to set up as the port face is on the cylinder which means you can’t set the valve to that as it is not solidly connected to the engine once the valve chest is open. I settled for checking that it had equal movement within the valve chest and did a rough 90 +30deg setting for th eeccentric. Just needed one adjustment to that to reduce the lead slightly and off it went.

                #849649
                Clive Foster
                Participant
                  @clivefoster55965

                  Another smart engine. Well done Jason.

                  Seems pretty clear that on demand 3D printing is going to displace conventional castings for most smaller Model Engineer requirements. Which has to be good because it vastly opens up the variety potential projects.

                  Clive

                  PS That scotch crank and driveshaft arrangement looks seriously slender and overhung if you wanted to take pore out of the engine. Very surprised the bottom end of the stabiliser rod isn’t fixed to something.

                  #849666
                  alecs
                  Participant
                    @alecs

                    <p style=”text-align: left;”>How much does it cost to get something like that 3D printed in aluminium?</p>

                    #849711
                    JasonB
                    Moderator
                      @jasonb

                      I ordered that frame and a similar size one for another engine to make th emost of the “minimum job cost” and standard postage charge. It was £66 for the two in delivery and at approx £33 each still less than you would pay the likes of Stuart models for a similar size spare casting. Though for the money you don’t get hard spots, poor surface finish, parting lines, voids, undersize castings or any of those other “extras” that are associated with castings.

                      #849716
                      Charles Lamont
                      Participant
                        @charleslamont71117

                        I have just posted my own toe-in-the-water experience of 3D metal printing at https://www.model-engineer.co.uk/forums/topic/printed-3d-metal-better-than-a-casting/page/3/

                        #849841
                        alecs
                        Participant
                          @alecs

                          At those prices it’s definitely the way forward for model engineering. And as you say, no embedded hard spots, blow holes etc.

                          #849846
                          Dalboy
                          Participant
                            @dalboy

                            A nice looking engine Jason. Things have been a little slow in my workshop at the moment will try to upload stuff soon

                          Viewing 12 posts - 1 through 12 (of 12 total)
                          • Please log in to reply to this topic. Registering is free and easy using the links on the menu at the top of this page.

                          Latest Replies

                          Home Forums Stationary engines Topics

                          Viewing 25 topics - 1 through 25 (of 25 total)
                          Viewing 25 topics - 1 through 25 (of 25 total)

                          View full reply list.