A few months ago one of the members of MEM forum posted about the restoration of an original Stevens’s Model Dockyard “Direct Acting Marine Screw Engine” which caught my eye. I do have a reprint of their 1919 catalogue but the image of the engine is not really clear enough to see what is going on but his photos were enough for me to have a go at recreating one of these engines. I went for the No1 size which at 3/4 x 3/4 or in my case 19mm x 19mm is a similar cylinder size to the Stuart “10” range.


As usual I drew it up in metric using Alibre with the intension to use a 3D aluminium print for the main frame with the rest cut from solid.

There was not much to do to the 3D printed frame as I included most of the hole sin the file that wa ssent for printing. I just had to open up an dream the hole for the crankshaft bushes and mill off a small machining allowance on the foot and valve chest “cover”

The main bearings were turned from bronze and the reamed hole used to gauge their size.

The cylinder was roughed out from some cast iron bar

Before finishing the decorative bead with a form tool

A flat section was milled to accept the separate port block

All the holes and passages were machined into the port block prior to bonding into place with JB Weld

The valve chest was just turning and milling from a rectangle of castiron


Valve milled from a bit of bronze block
