Hi Brian ,
Virginia is a BAR framed engine . Virginia has no specific prototype but most American engines of similar type had frames made of standard 4 inch thick bar components . This is where the 1/4 inch frames specified on Virginia come from – 4 inch scaled down .
In most full size engines this 4 inch dimension controlled the sizes of many other standard interchangeable parts .
Just for example the axleboxes either ran bare in slots in the frames or in standard cast guides which themselves slotted into the frames horn guides .
Another example is the common cylinders and saddle assembly (GWR style) which just slotted over the two 4 inch frames at standard spacing .
Model frames made of much thinner material would probably be strong enough but would spoil the look and the character of the thing completely .
Why not follow the proyotype construction and make the frames from square bars and milled joining pieces . Since these frames are mostly open space a well thought out cutting plan would mean that some of the square bar assemblies could actually be made in one piece and milled all over .
Michael Williams .