Bronze machining speed.

Bronze machining speed.

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  • #24465
    Nick_G
    Participant
      @nick_g
      #232509
      Nick_G
      Participant
        @nick_g

        .

        I have a piece of bronze 4 1/2 in diameter.

        What sort of spindle speed and feed rate should I be using with a HSS tool as a starting point.

        I ideally would wish to keep a much mass in it as possible so really want to machine off as little as practical. Hence do not really want to be carving off any more than I have to 'experimenting'

        Cheers, Nick

        #232515
        Jim C
        Participant
          @jimc

          Hi Nick,

          Just done the calcs and come up with 169 rpm. Anywhere near what you were thinking?

          Jim.

          #232523
          Nick_G
          Participant
            @nick_g

            .

            Thanks for that Jim,

            TBH I have no idea.

            Cheers, Nick

            #232531
            Thor 🇳🇴
            Participant
              @thor

              Hi Nick,

              There is a nice online calculator here, with suggested cutting speeds in Feet/Min. both for HSS and carbide tools.

              Thor

              Edited By Thor on 30/03/2016 17:57:23

              #232534
              JasonB
              Moderator
                @jasonb

                Those that have been members for a long time will know I'm not really one for calculating feeds and speeds but as Nick is a new boy here he does not need to know that so I did a few rough calculations.

                Starting with the date that gave me 30, I then multiplied by the number of toes I have (full set) 10 which gave me 300 but had second thoughts which gave me a 2 so multiplied by that as well and got 600rpm.

                I still have the offcut from my Hoglet flywheel so stuck it on the chuck and cleaned up the cast surface with a CCGT tipped tool to get a clean start to try the HSS on.Taking a couple of light 0.010" deep cuts as Nick is not worth wasting more bronze on and besides he said he only wanted to skim a little off. Came out like this at 600rpm which is not too shabby.

                bronze1.jpg

                I then tried some HSS started at 600rpm, stopped the feed and twiddled my knob down to 300rpm and cut a bit more, stopped and twiddled to 160 and cut a bit more. I know what tool and speed I would be going withwink 2

                bronze2.jpg

                Probably could have faffed about tweaking the HSS tool geometry but would have had the job done in less time than that would take with the CCGT.

                J. Just having a bit of funparty

                #232538
                Nick_G
                Participant
                  @nick_g

                  .

                  Thank you most muchly Jason.

                  Although I should really be annoyed with you, as I have because of your post had to now buy some CCGT tips. cheeky

                  Nick

                  #232557
                  Jim C
                  Participant
                    @jimc

                    Hey Jason,

                    Got some lazy apprentices at college that might find your formula for speed much more interesting than the heavy one I try to get them to use.

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