Today I bit the bullet and tackled cutting my first thread. It was to be 1/4 BSF. Another thread relates how I sorted out getting the gearing right with a bit of help from my friends. I don't have any 1/4" stock but I do have some odd bolts of a larger diameter so I set about turning one of them down to .250" I think I have discovered that .258 is too big, I'm not sure what the tolerances are for max OD of a thread but I think .258" is a no go.
In turning the diameter down I also discovered that my turning is producing a smalller diameter closer to the chuck, about .0015" over 2" so need to revisit the headstock alignment at some point, but Hey, I'm cutting metal😊 Having got my stock down to a nominal 1/4" I went looking for a thread cutting tool……What's the angle of a BSF thread mmmm book says 55 degrees and the only thing I have to measure angles is a Starrett combination square with an adjustable angle wotsit. I marked two 27.5 degree lines on the rest on my grinder and odified a tool in a piece of HSS. The faces all sloped slightly down and back from the tip so I reckoned I probably had enough clearances.
I know there is a method for cutting threads by setting up half the angle on the compound slide and feeding on the cut from there but a) my compound slide doesn't have a protractor engraved on it (though I could have used the combination square) and b) I couldn't remember what the technique was. So I stuck with mounting the tool at 90 degrees to the bar and feeding the cut using the cross slide.
Then along came all the fun of working out the best way to use the half nut and the TDI…Oh yes, isn't a tumbler reverse useful 😀 Anyway, I started removing metal and it started looking like a thread but as the cut got deeper the cut started sounding decidedly "graunchy" and despite only winding on a couple of thou at a time the thread started looking worse. I have no idea what sort of steel the donor bolt was and maybe cutting a thread on 1/4" stock 2.5" from the chuck was more flex than there should be but let's just say that looking at it it was only something a mother could love 😳 Of course,, when it came to trying to see if it would fit the only 1/4 BSF nuts I have are holding the head stock down! A 1/4" die struggled to get on which is why I started thinking the oversize diameter might be problem.
Well, all that learning took me about 3.5 hours and I have had great fun, exercised my brain more than I have in a good while, learned a lot about my lathe and about the techniques I need to go back and investigate again but more to the point, I finally got on and cut something, thank you everybody that has helped me get this far 😀👍
Edited By Nige on 10/08/2017 22:08:09