Finally got around to pulling the main spindle out of the mini-mill and thought to post this photo of the arrangement I used.
Of course, I was referencing Neil Wyatt's article, but having no large, metal tubing at hand I elected to go the fussier route and stack up spacing blocks. Considering the small size of this mill I found I could happily use elements from my clamping kit as the spacing blocks. True enough, as Neil states in his article, the blocks did tend to (* ahem *) fall out at the most inconvenient moments, but they did ultimately get the job done.
Lionel was kind enough to send me a replacement for the the intermediate shifting plastic gear (thinks again, sir!), but I still need to order a replacement for the gear that fits round the spindle.
I see that I can order either plastic or metal for that main spindle gear and I was thinking that a plastic gear on the intermediate shaft running against a metal gear on the main spindle might make for (A) slightly quieter operation as well as (B) more or less guaranteeing that if the mill is overloaded in the future then it would be the plastic intermediate gear that would fail first – this being the one that is really quite easy to replace as there is no major spindle pulling required.
Anyone have any thoughts or comments on this approach?
