Posted by ian voller on 31/01/2022 23:30:00:
If I don't get it running true on the register my new 3 jaw will run out, if it was a 4 jaw independent that might be acceptable but not for me on a 3 jaw.
You don't have to get it running "true" on the register, just consistent. IE reapeatable that it sits in the same position everytime you put it on. Often the thread and the flat face of the shoulder do this, without the register being a tight fit.
Then you have to put the backplate on the spindle and machine the backplate in situ so that the part the chuck locates on is running dead true to the spindle. That way, if the backplate is consistent/repeatable, the chuck will always run true. Well, as true as a 3 jaw can. Which is often up to 3 thou out of concentric depending on the position of the jaws etc.
But if you really want to fit a sleeve regardless, you will have to bore the hole in the backplate out and fit a sleeve that is undersize in the bore and bore to final size after it has been fitted. You could make the sleeve about 1 thou oversize on the OD and press it in cold using a large nut and bolt and flat washers to pull it in nice and evenly. Bit of Loctite on there for insurance as well could be used.
Then after boring the sleeve to fit your register size-for-size, you will still have to mount the backplate on the spindle and machine it in situ to fit the new chuck.