Jon,
Apologies for delay in response. Short staffed this week. Read your earlier post, as well as your post above.
Difficult to give you are clear answer to your question. Comments and observations as follows:
– There are too many factories in China, one or two in Taiwan as well as some in India who are making this vice to this pattern. Ours are from Mainland China. Where did yours come from?.. Mainland China, Taiwan, or India?. Within China there is good, bad and ugly casting/assembly. Taiwan generally good, India – good and bad. I would like to think that our Chinese offering for this vice sits in the 'generally good – general purpose' category for the price, better than average Chinese (we pay more for extra bits and pieces), but still not to be compared with high end American.
– How long have you been using both of your vices, how regularly, and how heavy handed are you?… any pipes involved during tightening?… anyone other than only you using the vice… in a good or bad way
. We have only been selling this type now for just under two years. based on this period of sales, we have not yet come across this problem, be it for this type or the SG iron type. However in our case, we do not profess to sell them as high precision. The ways in our case are 'hardened' which means they are harder wearing (not to be confused with high level HRC hardening of steel). If the breakout you are seeing is not a result of use/abuse over time, then there could be a casting issue of some nature, for which I have no explanation.
– For comparison we need to ask how many people on this forum who have this type of vice have experienced the same problem as you, with details of origin/time/use/expectations.
– The SG iron product will by its very nature be better than the standard cast product, probably preferred for heavier duty of use. I can only guess that the type of breakout/fracture which can be seen at the week point in your standard product would be less likely, but difficult to say for sure. other factors could be machining of the keyway/fit/use over time/vibration.
My comments are based on ARCs experience of the products we have sold in the time frame i have stated, only. The only other alternative, especially for production work would be to consider the original Kurt product i would guess.
Ketan at ARC.