Needed to chamfer some 42mm holes in 8mm steel prior to welding bits of pipe into the holes. Half round and rat tail files were slow and painful. mounted points were effective but very slow and wore out very fast. The carbide burrs I've got for the dremmeloid worked, but were were slow. Only had polishing points to use in the electric die grinder.
Decided that what I really needed was a decent burr to work in the die grinder. Started to look on the interweb to see what it'd cost, then had an idea…
When the MBAs decided that manufacturing would be better and cheaper in Mexico and Croatia than the UK Midlands (Wrong on both counts), I aquired a couple of hundred milling cutters from the heap that went to the skip. Amongst them were a number of 6mm, 6 tooth, fast helix carbide milling cutters.
Tried one of them in the die grinder. It's absolutely incredible! you can almost carve steel like it's wood. Made more progress in five minutes than I had in the two hours before. Half an hour later and 8 holes were chamfered. Not high precision, but the welds will cover that up. The only possible drawback is that much of the workshop is now covered in surgically sharp slivers of steel that are, however, quite simple to Hoover up. That'll give me an excuse for another tidy up, so another benefit
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