Posted by James Alford on 06/10/2015 07:40:29:
Thank you for all of the suggestions. The one which I originally favoured was turning off the existing thread, fixing on a sleeve and threading it to fit the new chuck. However, having looked carefully at the spindle, the wall between the inside taper hole and the outside, once the thread has been removed, will be very thin, especially near the end. This rather puts me off the idea.
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… Which takes me back to my original suggestion of truncating the threads and tapping the adapter to match.
Happy to discuss this further, if you wish.
MichaelG.
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P.S. … The viability of the 'overhang' version would depend largely upon what work you expect the lathe to do.
Edited By Michael Gilligan on 06/10/2015 10:02:40