Tapping Trick

Tapping Trick

Home Forums Workshop Techniques Tapping Trick

Viewing 14 posts - 1 through 14 (of 14 total)
  • Author
    Posts
  • #849053
    Steve Withnell
    Participant
      @stevewithnell34426

      Just tapped 12 2.5mm holes in H30 aluminium.

      Trick (which may be well known, but just in case…)  I just discovered when trying to clearout the holes and threads,  is to use a 10mL syringe and hypodermic (not medical ones, used for fine oiling etc)  and a bit of paraffin in the syringe.    You can feel the gunge in the bottom of the holes with the hypodermic and then give it a good blast to clearout and repeat as necessary.

      I’ve spent years banging work on the bench,  so it’s taken a while for the light to come on!

      Steve

      #849054
      JasonB
      Moderator
        @jasonb

        I tend to use spiral flute taps these days, they push it up out the hole

        Photo 179

        #849065
        jon hill 3
        Participant
          @jonhill3

          Hi Jason, what about mild steel? Does a spiral flute work as well to cut that?

          I only ask as I have had a devil of a problem trying to thread a 25mm block, I think it had a through hole not blind hole.

          #849066
          JasonB
          Moderator
            @jasonb

            No problem on steel, it comes out much like you get when drilling

            For through holes you can use a spiral point tap as they will push the swarf ahead of them.

            In both cases you don’t wind the tap backwards to break the swarf, just keep turning.

            Photo 178

             

            #849107
            Nick Hughes
            Participant
              @nickhughes97026
              #849109
              bernard towers
              Participant
                @bernardtowers37738

                25psi air line?

                #850804
                Phil Cox
                Participant
                  @philcox53699
                  On bernard towers Said:

                  25psi air line?

                  On Nick Hughes Said:

                  If they’re available in the thread required, I prefer the Thread Forming Roll Taps when tapping Aluminium Alloys, no swarf to worry about.

                  E.G. https://www.cutwel.co.uk/threading/machine-taps/cold-forming-roll-taps?mh_matchtype=&mh_keyword=&mh_adgroupid=&mh_network=x&mh_campaignid=23540096134&gad_source=1&gad_campaignid=23540128297&gclid=EAIaIQobChMIj7TAzOPKlAMVGZNQBh1UnwXoEAAYASAAEgJdp_D_BwE

                   

                  Agreed. Roll taps also work very well on stainless.

                  #850882
                  Bill Phinn
                  Participant
                    @billphinn90025

                    I know forming taps need bigger holes than cutting taps, but do they not also need more torque?

                    Having to exert more torque than necessary when tapping is an evil for the hobby machinist, which is why I’m increasingly keen on serial taps for threads M10 or above.

                    #850923
                    Kiwi Bloke
                    Participant
                      @kiwibloke62605

                      For piddling little tapped holes, interdental brushes are useful (those with a ‘full set’ may not be aware…).

                      #850966
                      Macolm
                      Participant
                        @macolm

                        Thread forming taps can readily work well in malleable materials like aluminium, less easy in harder or prone to work hardening metals. The potential problem is that there is nowhere for excess material to go, and so achieving an exact hole size for threading may be critical to full thread form without the risk of tap breakage. On the other hand, threading a boss, or near the edge allows external deformation to adjust the thread to be the correct size.

                        In practice in commercial manufacture with hard materials, it is usual to find there is a double thread peak on the inner diameter (due to an intentional oversize hole), and in fact this is perfectly satisfactory even if the thread profile is thereby out of tolerance.

                        #851002
                        John Purdy
                        Participant
                          @johnpurdy78347

                          Here’s What I use to clean out blind tapped holes. Low pressure (25 PSI) and make sure the hole is facing away from you.

                          Johnair needles

                          #852603
                          ega
                          Participant
                            @ega

                            As a final step you can drop a little “worm” of plasticine down the hole and run in a second or bottoming tap.

                            #852608
                            martin haysom
                            Participant
                              @martinhaysom48469

                              and how do you get the plasticine out of the hole.

                              #852625
                              bernard towers
                              Participant
                                @bernardtowers37738

                                plpus one for that set up John and the magic 25psi

                              Viewing 14 posts - 1 through 14 (of 14 total)
                              • Please log in to reply to this topic. Registering is free and easy using the links on the menu at the top of this page.

                              Latest Replies

                              Home Forums Workshop Techniques Topics

                              Viewing 25 topics - 1 through 25 (of 25 total)
                              Viewing 25 topics - 1 through 25 (of 25 total)

                              View full reply list.