Machine Vice any recommendations ?

Machine Vice any recommendations ?

Home Forums Beginners questions Machine Vice any recommendations ?

Viewing 25 posts - 1 through 25 (of 30 total)
  • Author
    Posts
  • #101703
    chris j
    Participant
      @chrisj
      As some of you may know I have bought a Warco VMC mill and I'm thinking I aught to buy a decent machine vice to go with it.
       
      I'm not sure what info is relevant but the bed is 660 x 152mm and the movement is 370 x 152mm.
       
      I'd like a quality all rounder, any thoughts ?
       
      Thanks Chris
       

      Edited By chris j on 23/10/2012 11:22:41

      #6401
      chris j
      Participant
        @chrisj
        #101705
        Niloch
        Participant
          @niloch

          Warco DH-1, very capable vice, no connection etc.etc.

          #101711
          NJH
          Participant
            @njh

            Hi Chris

            I have the Vertex model from Warco which is fine ( and a good bit cheaper than the DH-1) At the risk of an accusation of "stable doors and horses" if you are buying a new machine it may be a good idea to buy accessories, like vices, at the same time as you may be able to negotiate a "package deal ". ( Well it used to be possible anyway!)

            #101715
            chris j
            Participant
              @chrisj
              Posted by NJH on 23/10/2012 11:53:25:

              Hi Chris

              I have the Vertex model from Warco which is fine ( and a good bit cheaper than the DH-1) At the risk of an accusation of "stable doors and horses" if you are buying a new machine it may be a good idea to buy accessories, like vices, at the same time as you may be able to negotiate a "package deal ". ( Well it used to be possible anyway!)

              Good point but I did negotiate that at the show. The sales chap was very busy and I was rushed. I did buy some bit and pieces yesterday and they were good to their word. In fact they have been very fair with me all round.

              So Vertex or DHI, thanks guys I'll have a look. Keep it coming smiley

              #101716
              _Paul_
              Participant
                @_paul_

                I have one of these Precision Vices on my smaller (Geo. Taylor) mill (18" x 6" ) very accurate for the price.

                Regards

                 

                Paul

                Edit due to Anal forum software.

                Edited By _Paul_ on 23/10/2012 12:17:22

                #101721
                chris j
                Participant
                  @chrisj
                  Posted by _Paul_ on 23/10/2012 12:14:29:

                  I have one of these Precision Vices on my smaller (Geo. Taylor) mill (18" x 6" ) very accurate for the price.

                  Regards

                  Paul

                  Edit due to Anal forum software.

                  Edited By _Paul_ on 23/10/2012 12:17:22

                  I looked at these Paul but didn't like the lack of a mount to the bed.

                  As far as I can tell you have to clamp them to the bed with a clamping kit, how do you find that.

                  I liked them otherwise.

                  Chris

                  #101725
                  Roger Vane
                  Participant
                    @rogervane67137

                    Hi Chris

                    I have both a Vertex K4 and a Warco DH1 and find that they both have their uses – really depends on what you intend to make as to which way you go. I've fitted tenons to the bottom of both vices so swapping over is quick and straightforward.

                    The DH1 is a brilliant, accurate piece of kit and is very versatile – it's overall jaw opening of 175mm vs the 63mm of the K4 sold it to me. It's not cheap if you buy it with the optional vee-jaws and high jaws (around £240 total) but these increase it's versatility tremendously.

                    In use the DH1 is a bit more restrictive regarding headroom (spindle nose to table) as the VMC isn't exactly over-endowed with headroom. The distance table to base of jaws is 93mm for the DH1 vs the K4's 76mm (with the swivel base in place in both cases) – not a lot but as the ad says "every little helps".

                    Probably the best approach is to consider carefully what you intend to make and make your purchase accordingly. If you can afford to buy both then that has to be a good option and maybe a deal can be done with Warco. After all they could both be delivered together reducing carriage costs.

                    On the subject of moving the machine into your workshop, it may be worth talking to Warco to see how they would move the machine as I believe that they offer an installation service. I'd be interested to know how you tackle the job – maybe you could make a posting to this forum.

                    Regards, Roger

                     

                     

                    Edited By Roger Vane on 23/10/2012 13:15:56

                    #101726
                    Andyf
                    Participant
                      @andyf

                      I have a Vertex 4". The only rather minor niggle I have is that most of it has a black crackle finish, possibly applied to make the thing look smart without cleaning up large areas of the castings. The rough crackle finish makes it difficult to clean chips off the painted areas.

                      Andy

                      #101727
                      _Paul_
                      Participant
                        @_paul_

                        Chris,

                        Mounting on mine is catered for by two shop made dogs fitted either side which locate in the holes in the body, the big difference I found and like with these vices is there is effectively no jaw lift so no more deadblow hammer needed to locate the part level.

                        If you dont fancy one dont forget to add a decent deadblow hammer to your shopping list cheeky

                        Paul

                        #101728
                        chris j
                        Participant
                          @chrisj
                          Posted by _Paul_ on 23/10/2012 13:29:21:

                          Chris,

                          Mounting on mine is catered for by two shop made dogs fitted either side which locate in the holes in the body, the big difference I found and like with these vices is there is effectively no jaw lift so no more deadblow hammer needed to locate the part level.

                          If you dont fancy one dont forget to add a decent deadblow hammer to your shopping list cheeky

                          Paul

                          Any chance of a picture of your mounting system Paul ?

                          #101729
                          chris j
                          Participant
                            @chrisj
                            Posted by Roger Vane on 23/10/2012 13:15:30:

                            Hi Chris

                            I have both a Vertex K4 and a Warco DH1 and find that they both have their uses – really depends on what you intend to make as to which way you go. I've fitted tenons to the bottom of both vices so swapping over is quick and straightforward.

                            The DH1 is a brilliant, accurate piece of kit and is very versatile – it's overall jaw opening of 175mm vs the 63mm of the K4 sold it to me. It's not cheap if you buy it with the optional vee-jaws and high jaws (around £240 total) but these increase it's versatility tremendously.

                            In use the DH1 is a bit more restrictive regarding headroom (spindle nose to table) as the VMC isn't exactly over-endowed with headroom. The distance table to base of jaws is 93mm for the DH1 vs the K4's 76mm (with the swivel base in place in both cases) – not a lot but as the ad says "every little helps".

                            Probably the best approach is to consider carefully what you intend to make and make your purchase accordingly. If you can afford to buy both then that has to be a good option and maybe a deal can be done with Warco. After all they could both be delivered together reducing carriage costs.

                            On the subject of moving the machine into your workshop, it may be worth talking to Warco to see how they would move the machine as I believe that they offer an installation service. I'd be interested to know how you tackle the job – maybe you could make a posting to this forum.

                            Regards, Roger

                            Edited By Roger Vane on 23/10/2012 13:15:56

                            Do you find that your workpieces rise up in the DH-1 Roger ?

                            I will take some pictures and put it into the thread, I'm expecting it on the 31st smiley

                            #101731
                            dcosta
                            Participant
                              @dcosta

                              Hello Chris.

                              You can find here **LINK**, here **LINK**, here **LINK** and here **LINK** three pictures of the clamps I use to clamp the vice to the milling table.

                              My first vice is a very good Vertex clone but since I started using this precision vice I never used the Vertex clone again.

                              Best regards
                              Dias Costa

                              Edited By dcosta on 23/10/2012 14:37:42

                              Edited By dcosta on 23/10/2012 14:38:10

                              #101735
                              Roger Vane
                              Participant
                                @rogervane67137

                                Hi Chris

                                Not experienced workpiece rising-up in the DH1, in fact it has very good grip holding the workpiece very securely, but you will have to adopt a different way of working with it. I also find the recesses in the top of the jaws very useful for holding thin components.

                                The thread **LINK** will provide you with some more information on the method of use. This method has the advantage that if the workpiece is slightly away from parallel you can still grip it tightly.

                                #101738
                                Terryd
                                Participant
                                  @terryd72465

                                  Hi Chris,

                                  You can actually do a lot of milling work without a vice. Harold Halls book on milling ('Milling A Complete Course&#39 shows many examples of accurate work holding without using a vice. It's worth a read and may get you started on some useful projects to ease you into your new machine while you are saving your pocket money for a new vice.

                                  I would say now that I only use my vice for about 20% of my work (mostly drilling amd reaming) and could probably get away with more. I'm not saying that a vice is not necessary, it is, but just that you can do a lot without. A vice does introduce another variable with the posibility of innaccuracy but by clamping work directly to the bed when possible can help to ensure accuracy.

                                  By the way, a lot of the problems with jaw lifting can be overcome in many cases (again not all) by using a round bar between the moving jaw and the work. I keep a precision roller from an old photocopier for that purpose.

                                  Best regards

                                  Terry

                                  #101744
                                  Gray62
                                  Participant
                                    @gray62

                                    Having owned a Warco DH-1 from almost its introduction, I can attest to its longevity and accuracy.

                                    I have recently added the high jaws (both hard and aluminium) to the jaw arsenal.

                                    I have not found many occasions to use the Vee jaws but… they are useful!

                                    I have never suffered any kind of 'jaw lift' and I think that is inherent in the design of the vice.

                                    As others have said, if holding pieces which may not have quite parallel sides then the same principle applies as with any other vice in the use of a round bar between the jaw and the workpiece.

                                    For small to medium sized work, this is my vice of choice, for larger stuff I have a BIG Kurt and some other specialised vices, don't expect a DH-1 to hold huge workpieces, but it has its place.

                                    Graeme

                                    #101770
                                    _Paul_
                                    Participant
                                      @_paul_
                                      Posted by chris j on 23/10/2012 13:58:44:

                                      Any chance of a picture of your mounting system Paul ?
                                       

                                      Here you go:

                                      Hold down 1 Hold down 2 Hold down 3 Hold down 4

                                      what really anal forum software this is……

                                      Edited By _Paul_ on 23/10/2012 22:34:40

                                      #101771
                                      NJH
                                      Participant
                                        @njh

                                        Sorry Paul

                                        That doesn't work easily. Can you not post as a link?

                                        Ah you have but …

                                        Oh – but now the formatting is kaput

                                        N

                                         

                                        Edited By NJH on 23/10/2012 22:32:22

                                        #101773
                                        _Paul_
                                        Participant
                                          @_paul_
                                          Posted by NJH on 23/10/2012 22:29:00:

                                          Sorry Paul

                                          That doesn't work easily. Can you not post as a link?

                                          Ah you have but …

                                          Oh – but now the formatting is kaput

                                          N

                                          Edited By NJH on 23/10/2012 22:32:22

                                          What crap forum software this is and coupled with the recent changes to Photobucket I have no chance…..

                                          #101780
                                          chris j
                                          Participant
                                            @chrisj
                                            Paul
                                            Thanks for the pics, I was able to see them
                                            Chris
                                            #101784
                                            NJH
                                            Participant
                                              @njh

                                              Well done Paul

                                              Success at last! ( good pics too)

                                              Yes not the most user friendly site is it

                                              N

                                              #101797
                                              chris j
                                              Participant
                                                @chrisj
                                                I really like the vices you use but I think I'll get a DH-1 to start off as I have a few projects to be getting on with straight away. If I go with your type from the start I'll need a vice to make the clamps smiley
                                                Chicken and Egg spring to mind.
                                                That said it seems I may well need more than the one workholding system so in the near future I think I will give them a go.
                                                Many thanks for all you help guys.
                                                #101826
                                                Springbok
                                                Participant
                                                  @springbok

                                                  Hi Chris

                                                  could I lesuggest a mod to your vice have suggested it in other threads, bolt a small strip of steel to base to match your T Slot. dead square, there are other threads that we have covered this extensivly. worth a hunt. plonk it on the bed dead sqaure every time.

                                                  Bob

                                                  #101830
                                                  chris j
                                                  Participant
                                                    @chrisj
                                                    Posted by Springbok on 24/10/2012 17:04:42:

                                                    Hi Chris

                                                    could I lesuggest a mod to your vice have suggested it in other threads, bolt a small strip of steel to base to match your T Slot. dead square, there are other threads that we have covered this extensivly. worth a hunt. plonk it on the bed dead sqaure every time.

                                                    Bob

                                                    I guess if I use a vice with a swivel that makes sense.

                                                    I'd be worried without the swivel that I cant turn the vice, good idea though.

                                                    #101831
                                                    NJH
                                                    Participant
                                                      @njh

                                                      Hi Chris

                                                      If the vice has a swivel it doesn't take long to clamp a parallel in its jaws, loosen the swivel holding nuts, and adjust the vice by traversing the table against a clock held ,say, on the column. If you have a non-swiveling vice then a tenon will always mount it parallel to one axis – but you will have to choose which one. The tenon method has the advantage of speed when mounting a vice. On the other hand my vice stays on the machine most of the time and I tend to place it towards one end so that I can accomodate a rotary table too when I need it.

                                                      A "down side" of the swiveling vice is that it reduces the headroom ( and , some might argue the rigidity of the set-up)

                                                      Norman

                                                       

                                                       

                                                      Edited By NJH on 24/10/2012 18:23:31

                                                    Viewing 25 posts - 1 through 25 (of 30 total)
                                                    • Please log in to reply to this topic. Registering is free and easy using the links on the menu at the top of this page.

                                                    Latest Replies

                                                    Home Forums Beginners questions Topics

                                                    Viewing 25 topics - 1 through 25 (of 25 total)
                                                    Viewing 25 topics - 1 through 25 (of 25 total)

                                                    View full reply list.