A broken Ultrasonic Cleaner arrived yesterday for me to fix if possible. One of the common, inexpensive, but effective Chinese PS-20A heated variety as shown in the first picture. This one managed to clean two carburettors before it went pop. On contacting the supplier they simply sent a replacement suggesting that premature failure was not uncommon.

Opening it up revealed a horrifyingly dangerous assembly error. The ultrasonic transducer drive board had been installed under the nylon stand-offs rather than on top so many of the through hole connector tails on the PCB were firmly touching the metal baseplate rather than having a safe air gap. How the heck it ever managed to work at all I don't know. Would have expected major short circuits all over the place and instant failure.

Looking at the board the only obvious damage is a an exploded capacitor and comprehensively blown on-board glass fuse. First time I've ever seen one with the end completely blown off. There is a space for a diode too but I suspect that was never fitted on this model as there is no evidence of it anywhere.

If you have a cleaner of this type it might be prudent to take the bottom off and verify that all is safely assembled. The fact that this one managed to work a couple of times despite what should have been instantly fatal issues suggests these things can be very robust and might well soldier on for considerable time with less major issues.
This one was made by Yi Bal Trade Co Ltd.

Clive.
Edited By Clive Foster on 27/07/2018 11:46:59