Reaming Brass

Reaming Brass

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Viewing 14 posts - 1 through 14 (of 14 total)
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  • #93191
    Clive Hartland
    Participant
      @clivehartland94829

      Am making 4 x cranks with a 12mm hole in one end. OK, bored to within about .05mm and then put a good 12mm reamer through but they chatter, the holes come to size OK.

      Any comments, apart from doing it slowly and lubricate etc?

      Clive

      #6208
      Clive Hartland
      Participant
        @clivehartland94829

        12mm hole x 4mm width.

        #93192
        blowlamp
        Participant
          @blowlamp

          I'd leave a bit more meat for the reamer to bite into.

          I usually ream brass dry, but sometimes use paraffin if needed.

          Martin.

          #93197
          Michael Gilligan
          Participant
            @michaelgilligan61133

            Classic problem with Brass

            Clockmakers use 5-sided Broaches for that very reason. [The resulting negative rake angle works a treat] … unfortunately these are usually slightly tapered over the whole length; but I guess you could make something with a parallel section.

            MichaelG.

            #93200
            Speedy Builder5
            Participant
              @speedybuilder5

              I bought some strange reamers some time ago, they have 3 or 4 flutes machined on a quadrant of about about 100degrees and on the rest of the diameter (260 deg) there are NO flutes.. I was told that they may be for thin sheet. This probably doesn't hep you, but another trick was to put some rag around the reamer to 'fill' the flutes and reduce chatter. Use talow or lard as cutting lubricant.

              #93214
              Mark Foster 1
              Participant
                @markfoster1

                try some matches in the flutes

                #93216
                Terryd
                Participant
                  @terryd72465

                  hi live,

                  Use an accurate D bit. Can be made easily at home using silver steel. Inexpensive, very accurate and no chance of chatter. G H Thomas gives a good account of how to make one in his book 'The Model Engineers Workshop Manual',

                  Regards

                  Terry

                  #93220
                  Richard Parsons
                  Participant
                    @richardparsons61721

                    How many 'blades' do your reamers have/ I was always taught that whilst you cannot 'mike' a 5 bladed reamer it cuts better and gives a better finish.

                    I have some 6 bladed reamers but you have to use them at the right speed to get them not to chatter.

                    To clean up a 0.05 mm hole I would use a tool makers broach. This is a bit of bar of the right size which has been slash cut across irs end at about 10 degrees. If it is well polishes with sharp edges it leaves a beautiful finish, but take it slowly with lots of oil.

                    Rgds

                    Dick

                    #93222
                    pierre ehly 2
                    Participant
                      @pierreehly2

                      Hi,

                      Speedy Builder,

                      This type of reamer are called "alesoir facon paris"

                      http://magafor.net/article.php?grp=822&famille=675

                      very good finish

                      brgds

                      pierre

                      #93223
                      Swarf, Mostly!
                      Participant
                        @swarfmostly

                        Hi there, Clive,

                        Please check your PMs (different subject).

                        Best regards,

                        Swarf, Mostly!

                        #93226
                        Ian S C
                        Participant
                          @iansc

                          I'd go with Dick's tool makers reamer, I often use these, usually un hardened for one off jobs. If you use an ordenary reamer on brass, it should be one that is reserved for brass only, just as with files. Use it with steel, and it looses its edge. Ian S C

                          #93227
                          Michael Gilligan
                          Participant
                            @michaelgilligan61133

                            Pierre,

                            That's very useful, thanks

                            A clever design, which should have "self-aligning" properties because of the full radius "plain bearing"

                            … I would expect them to be good for deep holes.

                            MichaelG.

                            #93230
                            Richard Parsons
                            Participant
                              @richardparsons61721

                              Yes I often use tool maker's broaches unhardened. I also hone the small ones in a clock makers screwdrivers honing jig I can get them razor sharp that way.

                              a 4mm hole 12 mm deep is a doodle. But go slow and use only a light pressure they can be greedy things.

                              Rdgs

                              Dick

                              #93240
                              Ian S C
                              Participant
                                @iansc

                                A slight clearance can be gained by leaving a slight bit of a burr on the edge after sharpening, or possibly on resharpening after reaming the hole to dead size. Ian S C

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