Greetings, all.
As promised / threatened, some questions about pinion construction / design have come up; if I would do well to start a new thread, someone should feel free to let me know… But It made no sense to clutter up the site with such mundane questions, for the time being.
Obviously, the pinions (I call them lanterns, but perhaps this is just an Americanism…) are constructed by inserting short lengths of music wire, into suitably located, blind drilled holes within two hub flanges, the entry holes then being staked over to retain the wire stock.
Under magnification, my first pinion to engage the clock gear-train is a truly sad sight, and the ways in which it is worn, ultimately lead to my question. Each pinion wire, when held in tweezers has considerable end float, and is adrift in holes significantly larger than the nominal wire diameter; The holes being quite noticeably larger in one flank of the hub than the other, suggesting the wires were no longer parallel to the shaft axis, when under load.
Can anyone tell me: When NEW, would the wires have been a slight interference fit in the holes of the hub flanks, and fixed in place when staked, or would they have been allowed a small bit of clearance, (both axially and radially) permitting them to "roll" in their holes, (as bearing surfaces) when each wire cycled through the teeth of the corresponding driving gear?
Some of the wires show definite wear (a prominent flat spot) in a single region, suggesting they spent much of their working lives in a single, fixed orientation… While an adjacent wire may show no such wear, suggesting perhaps it had the freedom to "roll" as it engaged the gear teeth, a new region of the wire being engaged randomly each turn of the pinion.
In any case, they all positively clatter around, like marbles in a cigar box, at the moment!
The question arises, because while I can conceive of a variety of repair options, any advice might help winnow out the least advisable ones. (I'll be the first to acknowledge that several of the options being considered, are… Perhaps functional, but less than glamorous!)
Thanks in advance!
Edited By Temporary Nickname Guy on 05/10/2020 07:01:28