Hi Andrew
You can download an o ring guide here **LINK**
You can determine the pressure that the seal has to take by Jack max load / piston area.
The clearance between the piston and cylinder is termed the extrusion gap, this should be within specified limits for the seal to function reliably. If the extrusion gap is to big for the pressure applied the seal could extrude through the gap. My guess is your application is low pressure though.
A quality 70 shore hardness o ring will easily take more more than 1000 psi. Backup rings are used for higher pressures, these effectively increase resistance to seal extrusion.
I think using an o ring will provide a much safer and reliable jack. If the cylinder is steel then a bronze piston would be preferable. The finish on the cylinder bore needs to be a smooth finish with no scoring.
Nige
PS presumably you will need to put a seal between a metal piston and the piston rod.
Edited By tractionengine42 on 14/09/2017 07:24:07