No wonder my swarf bucket is full

No wonder my swarf bucket is full

Home Forums Locomotives No wonder my swarf bucket is full

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  • #444476
    Bruno Taylor
    Participant
      @brunotaylor21701

      Here are two of the six split axleboxes l have just finished machining. The cast iron stock weighed in at 14lb. The six axleboxes weigh 1lb 4oz, a 91% wastage rate. I doubt if that's a record. Unless you know better.2246 Axleboxes.jpg

      #1895
      Bruno Taylor
      Participant
        @brunotaylor21701

        Machining Axleboxes

        #444507
        Martin Connelly
        Participant
          @martinconnelly55370

          I have some rotabroach type cutters. Where possible I use these to remove most of the metal from large holes as the waste slug out of the centre is useful raw material. I have just done some parts where some aluminium alloy slugs provided the material to make some cylindrical spacers.

          Martin C

          #444528
          duncan webster 1
          Participant
            @duncanwebster1

            friend of mine had a subcontract machining job in some exotic material, he made more selling the swarf than producing the components

            #444595
            larry phelan 1
            Participant
              @larryphelan1

              As my friend say,s "There,s money in scrap, lad "

              #444600
              Michael Gilligan
              Participant
                @michaelgilligan61133
                Posted by Bruno Taylor on 03/01/2020 15:53:44:

                .

                […] a 91% wastage rate. I doubt if that's a record. Unless you know better.

                .

                It’s certainly up there in aerospace territory, Bruno : **LINK**

                MichaelG.

                #444622
                Neil Wyatt
                Moderator
                  @neilwyatt

                  As Captain Picard was wont to say "Make it so, Mr Swarf!"

                  Neil

                  #444669
                  JC54
                  Participant
                    @jc54

                    Now I understand why metal is so expensive. It must be a really skilled job to be able to pack all of that swarf into such a small volumewink

                    #444673
                    TeVe
                    Participant
                      @teve
                      Posted by Bruno Taylor on 03/01/2020 15:53:44:

                      ……. The cast iron stock weighed in at 14lb. The six axleboxes weigh 1lb 4oz, a 91% wastage rate. ……….

                      Swarf Engineering ?

                      #444973
                      Norman Rogers
                      Participant
                        @normanrogers37749

                        I manage 100% swarf rates quite regularly but that's more usually known as scrap!!

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