CCutters Edges and their purposes

CCutters Edges and their purposes

Home Forums Beginners questions CCutters Edges and their purposes

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  • #458665
    Chris TickTock
    Participant
      @christicktock

      Hi, I have just made my first clock wheel gear cutter to be used on my Sherline mill.

      Having made it I think I know what some edges are for cuttercloseup.jpgwhat but I am unsure can anyone help clarify why this cutter should be made this way.

      What I think is the flat edge is the cutting edge and it is this one when i have hardened the silver steel that i should sharpen?

      as the cutter will be rotating the angles on the tip of about 10 degrees are to guide the cut material ??

      the bottom edge of this 1/4 square cutter has a 15 degree angle, I think the purpose of this is just to reduce the hieght of the cutter to stop it fowling as it rotates?/

      the only other question is I have some EZELAP sharpening blocks which are fine for flat surfaces but what about the curved surfaces?

      Chris

      #10123
      Chris TickTock
      Participant
        @christicktock
        #458667
        Neil Wyatt
        Moderator
          @neilwyatt

          The top face is the one that should be forwards when cutting.

          Yes, just sharpen the top surface of a typical form cutter. Don't overdo it and take care not to round them over or it will rapidly heat locally, wear and go blunt.

          The 10 degree relief is to stop it fouling the work, typically it will be set slightly back from a diameter of the cutting circle to provide a small amount of top rake, but not much otherwise the shape of the cut will be compromised.

          That on the bottom is for the same reason and may or may not be needed depending on the overall geometry.

          It's all easiest to understand once you have made the first cut and can stop the machine and offer the cutter up to the work. It should then all become clear.

          I've found this sort of cutter to work surprisingly well even in steel, if used with neat cutting oil and not worked too fast.

          Neil

          #458670
          IanT
          Participant
            @iant

            Chris,

            The 'shaped' part of the cutter is going to do the work.

            The top of this form tool should have zero rake for brass (e.g. a flat surface) and you could rub it carefully it on an oil-stone making sure not to rock it. The angled 'sides' are mainly to provide clearance (e.g. so the cutter doesn't rub the work) but they also 'form' the cutting edge too. Because of the formed shape you have machined (before hardening) you cannot really further sharpen this kind of cutter by honing etc – because you would then lose the precise shape required for the gear profile.

            Regards,

            IanT

            #458683
            Bazyle
            Participant
              @bazyle

              As Neil mentioned the extra cut away underneath is for clearance. When you mount it in its arbor note the radius and find something or draw/cut a hole to match. Then offer this up to the cutter and make sure it really is clearing.

              This is something similar that can catch you out when boring a small hole where a bit of the tool away from the cutting edge fouls the bottom of the hole and messes things up before you twig what is going on.

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