I tried to align them by constraints. I’d read a previous instruction as meaning to use the objects’ reference planes, so tried to put them together.
That didn’t work so I tried to constrain the surfaces of one side of the tenon and slot. That didn’t work either.
The only bit I aligned visually was the right-hand O-ring because I could not define anything to constrain it to. I ought to have represented the clip retaining the real one.
The left-hand one sticks to the circular bulkhead next to it.
I did use the symmetry constraint in plotting the individual parts.
The problem I find in assembling anything is forever over-constraining them without really knowing which constraints are wrong and why, because the error warning highlights all the wrong ones.
As I see it the constraints lock two part surfaces together, and using two or more risk locking them rigidly, but it’s not clear which to use where, if you want one part to move on the other in only one way, or one moving part to make another move..
So I created the attached, with just three simple Parts, to try to see just what does what.
The shaft with its keyway, enlarged head and handle is a single Part. The journal and keywayed disc are merely drilled to the same diameter as the shaft.
I constrained:
The shaft concentrically with the anchored journal, and the inner face of its handle disc to the face of the journal.
The other disc concentrically with the shaft, and its inner face to the journal face.
Four constraints so far…
Pulling the handle round did not seem to do much so I cut the two keyways initially to indicate any movement.
This proved the handle revolved the shaft in both the journal and disc. The disc stayed still so I thought it was stuck to the block.
Trying to constrain the disc face and shaft surface over-constrained the lot, with all the previous constraints now listed as wrong!
So I deleted that last constraint, and then constrained the lower edge of the disc’s keyway with the adjoining edge of the shaft keyway. This time both parts revolved as if keyed together.
A further test showed the shaft and disc would revolve as one, but not slide sideways.
I had expected the disc to stick to the bearing, or slide along the shaft, or some similar failure, so was surprised when it all worked. I am still not really clear why it worked: I used inspired guess-work at best for some of it.
