3 phase car lift to single phase

3 phase car lift to single phase

Home Forums Beginners questions 3 phase car lift to single phase

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  • #815333
    glynboy12
    Participant
      @glynboy12

      20250818_161010

      #815337
      glynboy12
      Participant
        @glynboy12

        Would I able to add a single phase motor to this 3 phase car lift control box. It has got 220/240 380/415 dual motors on it but the 3 phase has a neutral so I’m sure you could put single phase motors and still use this control box with a bit ov wire swapping. Is that right or not.

        Many thanks

        #815340
        Clive Foster
        Participant
          @clivefoster55965

          You really need the circuit diagram to be sure.

          My limited experience of more modern car lifts suggests that the control design isn’t as simple as it might seem at first. Rather different to the relatively crude systems up’n down button devices used on old style Bradbury’s et al.

          I used an Eaton DE1 “intelligent starter”, basically a VFD without all the external control bells and whistles, to convert my 3 phase lift to run off single phase. Although mine appeared to be variant on the “semi-standard” import lifts available in both three phase and single phase form I’m pretty certain that the control board couldn’t be simply re-configured from three phase to single phase. As I recall things it appeared to be a common board for both single / three phase and pneumatic / electric safety latching switching from one to the other would have needed on board component changes.

          Getting on for 8 years ago since I put it in so my memory might not be correct. It’s quite possible that I misunderstood the system.

          YMMD

          Personally I’d want to be very sure that all is working as per design when I’m under the car. Had some interesting issues with the safety latching system on the one a friend installed due primarily to it having been installed improperly at the previous owners place. Replicating the installation in my friends workshop didn’t give the warm, fuzzy feeling of safety.

          Clive

          #815346
          not done it yet
          Participant
            @notdoneityet

            I would enquire why you might be doing this, before commenting one way or the other – but I suspect the reason for changing might mean ‘no’.

            Tell us why?

            #815375
            noel shelley
            Participant
              @noelshelley55608

              It may all come down to money ! IF as I suspect it is hydraulic then it might be possible to fit a single phase motor to the pump and depending on your knowledge of Hydraulics and electrics alter the system to safely work, interlocks Etc. What about a 3phase converter eg Transwave, static or rotary. A VFD might work set to 50Hz but would need knowledge of the electronic and control systems. Good luck. Noel.

              #815384
              Clive Foster
              Participant
                @clivefoster55965

                Noel

                The Eaton DE1 devices are the bee wotsits for this sort of job. Being small you can usually get them inside the main box. Because they are intended as a smart, soft start and potential variable speed, replacement for old style contractor controls there is essentially no setting up for ordinary jobs. Theoretically any ordinary electrician could install one.

                glynboy

                Control boards on this sort of equipment invariably run off single phase.

                Probably the easiest way to single phase it is to replace the whole pump unit using something like this

                https://liftech.uk.com/product/hydraulic-power-unit-220v/?srsltid=AfmBOorVBITjaUD0qoYCJP8EaY6BKu-0WhyBNuxMXuW-gyR1jBNedJOM

                Around £300 depending on supplier.

                Dump most of the control box interlock functions by arranging simple manual button for lock release. Mine has micro-switches and other gubbins to regulate travel, warn folk it’s coming down, stop it going up if the lock isn’t functioning et al. If you are on your own I guess old style with the lock actuator button in series with the reverse contactor or an equivalent circuit so it can’t go down unless the lock is released will do. The big issue is whether or not the system needs to rise slightly to clear the lock, as mine does. Not easy to replicate via a simple manual button.

                Clive

                #815387
                glynboy12
                Participant
                  @glynboy12

                  Screenshot_20241206-045528Screenshot_20250510_173243_ChromeScreenshot_20250628_152442_Photos20241213_145417Screenshot_20250628_152435_Photos

                  #815388
                  glynboy12
                  Participant
                    @glynboy12

                    It’s a twin motor (2hp) each motor screw post lift not hydraulic. I rang a motor company and give them the name plate ov the 3 phase motors and they worked out two single phase motors to double the hp and the same or a little bit higher starting torque and the amps as the 3 phase ones.

                    That’s why I thought 2 single phase motors would work and I’ve seen a few 3 phase lifts for sale that have been converted to single phase and are twin motor screw lifts.

                    #815389
                    glynboy12
                    Participant
                      @glynboy12

                      I’ve had the lift working off a vfd but only on the vfd without the control box. And the lift worked until you put any weight on it.

                      #815395
                      not done it yet
                      Participant
                        @notdoneityet

                        Being as you are not telling us why, I’ll keep my guesses to myself and make no further comment.

                        #815420
                        SillyOldDuffer
                        Moderator
                          @sillyoldduffer
                          On glynboy12 Said:

                          Would I able to add a single phase motor to this 3 phase car lift control box. It has got 220/240 380/415 dual motors on it but the 3 phase has a neutral so I’m sure you could put single phase motors and still use this control box with a bit ov wire swapping. Is that right or not.

                           

                          Not enough detail provided but I think the answer is probably no, unless you understand what you’re doing.  Clive’s posts are informative.

                          As I see it, the controller is designed and configured to soft-start and manage 3-phase motors.  These work rather differently from single-phase types, so not simply  ‘a bit of wire swapping’.   Though a single-phase motor wired from one phase to neutral might run, it’s  unlikely to work acceptably.   Soft-start is matched to 3-phase motors, so a single-phase motor’s start up surge is likely to clamp the controller;  speed control by varying frequency (if used) won’t work;  the controller might burn out trying to drive an unbalanced motor it’s not designed for;  or – most likely – simply cut the power output to protect the electronics, leaving the lift too weedy to be useful.

                          Why do it?   3-phase motors outperform single-phase across the board.  The main reason for single-phase motors is for when a 3-phase supply isn’t available.  But in this case it seems the controller is providing 3-phase, so that’s not it.   Have the lift’s 3-phase motors failed when there are a few single-phase motors of about the right size knocking about, cheap, and the idea is to save dosh by bodging them on to a 3-phase controller? Personally, I wouldn’t, because there are too many unknowns.   The reliable answer is to replace 3-phase motors with like for like, which will definitely work.

                          Or is there another reason?

                          Entirely possible to work a lift with single-phase motors, but it needs a different controller.  Could be home-made.  The main issue is safety – the controller must turn motors on and off reliably at just the right time.   And if the system as a whole fails, it has to fail safely.  Dropping a car is painfully expensive, worse if it crushes the operator.

                          Dave

                           

                          #815435
                          noel shelley
                          Participant
                            @noelshelley55608

                            Dave’s post and the last sentence sums the whole thing up ! A task like this is fine if the person doing it knows how it all works and has detailed knowledge of the electronics Etc. The original question indicates that it is not so and the only advice is that if it cannot be operated as designed then better not to operate it at all ! The risks are to great ! Noel.

                            #815438
                            Maurice Taylor
                            Participant
                              @mauricetaylor82093

                              Hi  ,How can a screw lift drop a car if controller fails.
                              Please explain ,could be wrong.

                              Maurice

                              #815440
                              duncan webster 1
                              Participant
                                @duncanwebster1

                                Depends on the pitch of the screws. If quick enough they could back wind, unlikely tho, especially if there is a worm reduction between motor and screw.

                                 

                                Id still agree with the collective advice, use 3 phase motors.

                                 

                                #815443
                                noel shelley
                                Participant
                                  @noelshelley55608

                                  How do you keep 2 seemingly ordinary electric motor driving leadscrews in step all the time with out some clever electronics ? Noel.

                                  #815447
                                  Robert Atkinson 2
                                  Participant
                                    @robertatkinson2

                                    There are two problems with fitting single phase motors to a “direct drive” vehicle lift. First is general in that they do not like starting against a “dead ” load. Second is specific to the control. The swithing to reverse direction is different to a 3 phase so a redesign of the power switching is required.

                                    #815450
                                    Robert Atkinson 2
                                    Participant
                                      @robertatkinson2
                                      On noel shelley Said:

                                      How do you keep 2 seemingly ordinary electric motor driving leadscrews in step all the time with out some clever electronics ? Noel.

                                      Typically by a synchronising shaft or drive.
                                      A while ago I was helping another company that is part of the group I work for that maintain HGVs with an electronics problem. It wasn’t related to my visit but I was intrigued to see that they used a 4 post lift where th posts were mobile. It used a radio link to keep the 4 posts in sync. At first glance it seems very wrong..

                                      #815468
                                      glynboy12
                                      Participant
                                        @glynboy12

                                        There’s nothing wrong with the 3 motors on it the only thing that is wrong is I haven’t 3 phase and I’ve bolted the lift down in my workshop because I was told I could use a rottory converter on it but the one I have wouldn’t work. It was under powered converter but I still think if I had a more powerful one it still wouldn’t work or not that good plus my lift is 3 phase with a neutral and most converters are just 3 phase without the neutral accept for some transwave ones. I thought single phase motors matched to the 3 phase power would work but you boys say it won’t and you boys no what your talking about and I don’t. So I think I’m just going to have to take it down and buy a single phase one.

                                        It’s a shame tho cause its a bloody good made lift not like those cheap crap you get from China proper solid made.

                                        Cheers lads for the advice

                                        #815472
                                        glynboy12
                                        Participant
                                          @glynboy12

                                          I did look at a old 3 cylinder lister diesel generator 3 phase about 30hp with a 3 phase panel and 5 pin plugs on it. Would that run my car lift or not.

                                          Many thanks

                                          #815478
                                          Robert Atkinson 2
                                          Participant
                                            @robertatkinson2

                                            Hi,

                                            I think you are asking a lot of a hobby forum. And not even a automotive one.

                                            Buying a used car lift and putting it into use use is arisky exercise even if you have and follow the manufacturers instructions. To start modifiying it or running it from a power source other than that it was designed forintroduces new risks.
                                            There is a liability issue here. We don’t know what you are going to use it for or how.

                                            Rhetorical questions: Is it personal use? Business? Sole trader? Will anyone else be using it or near it?
                                            Worst case: someone here “yes you can do this and that” There is an accident resulting in injury or death and the person who gave advice is held to account.
                                            If it’s a business you HAVE to comply with regulations. Specifically  Lifting Operations and Lifting Equipment Regulations (LOLER). This normally means 6 monthly inspections.

                                            https://www.bostonequipment.com/news/uk-vehicle-lift-regulations-what-you-need-to-know

                                            Robert.

                                            #815485
                                            SillyOldDuffer
                                            Moderator
                                              @sillyoldduffer
                                              On glynboy12 Said:

                                              There’s nothing wrong with the 3 motors on it the only thing that is wrong is I haven’t 3 phase and I’ve bolted the lift down in my workshop because I was told I could use a rottory converter on it but the one I have wouldn’t work. It was under powered …

                                              Ah ha, that’s the real problem!  Don’t give up yet because re-motoring the lift with single-phase isn’t the only way of getting it to work.  For the reasons given substituting single-phase motors isn’t straightforward, hence check out all the options.   They include:

                                              • have the supplier install a 3-phase supply (Always works, usually difficult to obtain unless the premises are commercial)
                                              • static converter (Plug and play, cheap, cheerful and may not work)
                                              • rotary converter (Plug and play.  large, noisy, but mostly reliable)
                                              • electronic converter (cheap, small, quiet, but the inexpensive versions are reliable with one motor only, and the lift has 3,  Not plug and play for this job unless an expensive converter is bought.  Though prices are dropping, still  at least £500.)
                                              • 3-phase generator (Plug and play, large, noisy, expensive , but mostly reliable)  glynboy has a generator!

                                              All these 3-phase power sources have to be man enough, and it sounds as if the existing rotary converter isn’t big enough.  Cure, replace with a bigger one.  But I’m guessing, which is never good in engineering!   How much power does the lift need?  It will be in the manual, probably on a label somewhere, and if all else fails, we can add up the motor plates.  Also possible the supply needs attention; a long extension cable from house to garage will drop a lot of volts.

                                              In terms of power, I’d be amazed if a 30HP Lister can’t run a car-lift.   30HP is nearly 23kW, or 100A at 230V (my home has a 100A company fuse).   A start/stop load might stuff the generator up, but I think it unlikely.  Main disadvantage of Lister is noise, space, fumes, maintenance and having to keep the generator running when it’s only needed during lifts.

                                              Not unusual for members to ask about their solution rather than explain the actual problem.  Unfortunately not explaining risks getting bad or incomplete answers from the forum.  I recommend explaining the objective because doing so opens the door to alternatives.

                                              Beware decisions based on assumptions like ‘its a bloody good made lift not like those cheap crap you get from China’   Don’t shoot self in foot!  The old lift has failed to do the job and getting it to work is causing lots of grief. Being solidly made has no value unless it works and will be worked hard for years.  In contrast, an affordable new Chinese lift will work out-of-the box and they’re ‘good enough’ for most purposes…

                                              Dave

                                               

                                               

                                              #815494
                                              noel shelley
                                              Participant
                                                @noelshelley55608

                                                That the generator has a 30Hp engine does NOT mean 23Kw output ! The output of the Lister is likely to be about 10 – 15 Kw and it’s ability to start a motor DOL under load of any where near this value much reduced, Star /Delta will help improve things. With a generator one does not have the benefit of 100s of Kw in the supply to take up starting loads that can cause momentary voltage drop, this can play havoc with sensitive electronics.

                                                If the OP has the hoist installed and the option of a generator , he may choose to try it ? Remember you have 3 phases, not 1, and need to get them in the right order (rotation ) and also check that Star point IS connected to neutral. Good luck. Noel.

                                                #815519
                                                Robert Atkinson 2
                                                Participant
                                                  @robertatkinson2

                                                  One thing that SoD missed with 3 phase converters is that many lack a neutral connection. The OP’s lift requires this for the control circuit.

                                                  Robert.

                                                  #815525
                                                  duncan webster 1
                                                  Participant
                                                    @duncanwebster1

                                                    Ring newton tesla and ask them. What they dont know about VFDs isnt worth knowing

                                                    #815546
                                                    Stuart Smith 5
                                                    Participant
                                                      @stuartsmith5

                                                      You could hire a generator to try it before buying one.

                                                      Stuart

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