Always pays to understand the requirement. As others have asked, is this production or hobby work?
- If the requirement is occasionally drillng a few 13mm holes into smallish lumps of mild-steel, then almost any pillar drill will do the job. I’m hobby. The most 13mm holes I’ve drilled in a single session is 6, and my cheap little bench-top does that with no fuss. I’ve used it to drill 24 × 8mm holes through ¼” plate in quick succession, no problem. It’s a very ordinary Clarke with a 550W single-phase motor, 50% duty cycle, and 5 belt selected speeds.
- If the requirement is to drill hundreds of 13mm holes against the clock, day after day, then get a beefier machine. 750W or more, 100% duty cycle, ideally 3-phase not single.
In my opinion industrial machines are a waste of money unless they’re used in anger. Don’t spend good money on anything that will mostly sit rotting away in a corner.
Very cheap pillar drills are best avoided – tiny motors, low duty cycle, plastic and mazak, wobbly.
Inexpensive pillar drills are mostly OK, but don’t thrash them. Motors overheat, the frame bends, bearings wear, chuck comes loose, and everything vibrates etc. They’re satisfactory provided the tool is allowed to do the work rather than forced by a hasty operator, and provided the motor is given a few minutes to cool every few holes. Most inexpensive pillar drills are ‘hobby’.
Industrial pillar drills are expensively built to do hard continuous work – even abuse. Stiff and heavy. Powerful 100% duty cycle motor, well-cooled. Better bearings and drive train with less run-out. Better chuck, with more grip. Able to take tapered drills. Smooth table position adjustment. And more. All jolly nice, but cost big dosh that a hobbyist might need elsewhere.
Size may be the most important consideration. My little pillar drill has a shallow throat, and positioning long lengths of angle-iron is a pain. Only just big enough for my needs and I’d buy a floor standing pillar drill if I had to drill big items.
Speed about 500rpm. Bit faster for free-cutting, slower for tougher mild-steel.
Keep the feed-rate low on a hobby drill – ribbons coming off steadily with mild force, no smoke. I judge motor load by ear, aiming to hear it work without labouring. Definitely drill a pilot as recommended by others – takes time, but reduces cutting forces considerably, as does some cutting fluid.
Industrial drills can be forced to get through work much faster, and without a pilot hole. Though highly stressed the machine is designed to take a beating. High production speed isn’t always good: twist drills wear out rapidly, especially cheap ones, and a need to drill hundreds of holes quickly makes it necessary to buy high-end twist drills – don’t skimp. Inexpensive twist drills give good service in my experience, but only when driven at hobby rates. Second-hand may not be the answer because many commercially driven pillar drills are driven hard for years. Problem is spares are usually full price, perhaps more than the drill is worth. Condition is everything, not the brand.
I’d cheerfully buy a high-end pillar drill if I had masses of drilling to do, but I don’t. My cheap little Clarke is 14 years old and still in perfect working order… A Meddings would have been a poor choice for me: high purchase price, taking up space I can’t spare, and rarely switched on. Others make full use of them – it depends on what the workshop is for.
Dave