Machining Simplex smokebox saddle

Machining Simplex smokebox saddle

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  • #133476
    StirlingSingle
    Participant
      @stirlingsingle

      Hello,

      I have set up my saddle on the vertical mill for fly cutting the 5" diameter. However I am having trouble. I think I may need a boring head. any recommendations?

      All the best,

      Stirling.

      #6925
      StirlingSingle
      Participant
        @stirlingsingle
        #133479
        Russell Eberhardt
        Participant
          @russelleberhardt48058

          A boring head is the easiest way to do it. I used a 2" Soba boring head but any one should do.

          If you haven't seen the site have a look at the Simplex build pictures here although he doesn't show that operation there is lots of good info. there.

          Russell.

          #133480
          Sub Mandrel
          Participant
            @submandrel

            Hi Stirling,

            It is the devil's own job to set a flycutter accurately to a diameter, as you don't have two opposite points to measure across.. A boring head allows you to make incremental changes and 'creep up' on the right size, and also as it is graduated you can see how big a change you are making.

            That said, if you can set the flycutter somehow, the actual mechanics of the cutting are probably more rigid. If you start sightly off-centre with the fly cutter, you can move the work across once the diameter is right.

            Neil

            #133521
            StirlingSingle
            Participant
              @stirlingsingle

              Many thanks for all the info.

              All the best,

              Stirling

              #133705
              julian atkins
              Participant
                @julianatkins58923

                it is quite an easy casting to file to size using the smokebox material as a gauge. to machine it you will need quite a complicated set up and clamping arrangement IMHO – in the time taken to set it all up and make the clamps you could file it to size. much easier to fabricate out of 6 pieces of brass.

                cheers,

                julian

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