Depth of cut

Depth of cut

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  • #422819
    Paul Ainsworth
    Participant
      @paulainsworth93685

      First time cutting 304 stainless, online calculator gives 480rpm and 75mm/min for feed and speed.

      What depth of cut would you use roughing and finishing?

      10mm hss 4 flute cutter, wm16 mill

       

      Edited By Paul Ainsworth on 06/08/2019 09:39:10

      #9788
      Paul Ainsworth
      Participant
        @paulainsworth93685
        #422848
        SillyOldDuffer
        Moderator
          @sillyoldduffer

          It mainly on how much power is available and how rigid the machine is. Rule of thumb 10 to 20% of the diameter of the cutter to avoid breaking them!

          BUT! 304 doesn't machine well – sticky, and it's on my Awkward List. There are so many other variables I don't think it's possible to give precise advise. Always best to take the deepest cut than can be managed because anything else blunts the cutter for little return.

          So I experiment. What I usually do is start with the recommended values, and reduce them by 20 – 60% because they balance finish, tool-life and power consumption against rapid metal removal in production. This isn't necessary for hobby purposes. The cutting rates imply heavy powerful machines, and my WM18 – as milling machine go – is on the light side.

          I generally increase the depth of cut and feed-rate while listening to the motor. I like to hear it working hard short of labouring and certainly don't flog it. If the job chatters or the finish is unacceptable, HSS probably needs to be backed-off a bit. (Carbide may need to be pushed harder.)

          303 stainless is much more machineable.

          Dave

          #422851
          Paul Ainsworth
          Participant
            @paulainsworth93685

            Thanks for that, seems happy at 0.5mm cut and faster feed. As you say there’s no rush.

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