Fuel resistant adhesive/sealant?

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Fuel resistant adhesive/sealant?

Home Forums Related Hobbies including Vehicle Restoration Fuel resistant adhesive/sealant?

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  • #797538
    Fulmen
    Participant
      @fulmen

      My ol’ Suzuki has developed a leak in the fuel cock. The hose nipples are fixed to the main body with a cylindrical fitting that has become loose over time.  There isn’t any signs of sealants or gaskets so I’m assuming it was originally just press fit, but obviously that’s no longer good enough. The material seems to be zinc based, new or even used replacements are unobtanium, so I have to work with what I’ve got.

      I’m thinking epoxy but perhaps there are better products available for a reasonable cost?

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      #797544
      bernard towers
      Participant
        @bernardtowers37738

        Any chance of using JB Weld?

        #797550
        gerry madden
        Participant
          @gerrymadden53711

          Epoxy glues are destructively attacked by ethanol in the fuel so not advisable.

          Gerry

          #797553
          Gerard O’Toole
          Participant
            @gerardotoole60348

            ANy chance of a photograph?

            My old Honda came with the new, non OEM fuel tap which might have been from a later model.   I assume the  original had started to leak. Is there a possibility of just changing the fuel cock for one from a later bike.

            #797558
            Fulmen
            Participant
              @fulmen

              There isn’t much room for anything except a bespoke part, and if there are other parts that will fit I have no idea how to find them.20250512_174544~220250512_174624~2

              #797560
              Robert Atkinson 2
              Participant
                @robertatkinson2

                Araldite rapid is reasonably resistant to petrol and ethanol. Assuming you are using it primarily as a sealant rather than as a structural adhesive it will work OK for your application.

                However if you need to get sealant into a narrow joint that has come loose but cannot be dissassembled fully I’d suggest Loctite 270. This is thin enough to gat into a joint and if fuel and ethanol resistant.
                https://docs.rs-online.com/b036/0900766b80076b82.pdf

                Robert.

                Edit I was typing when photo posted. Definetely a job for loctite . 270 or 641

                #797561
                JasonB
                Moderator
                  @jasonb

                  Plenty of people putting model fuel tanks together with JB Weld (original) including me so that would be my choice.

                  #797570
                  Fulmen
                  Participant
                    @fulmen

                    After seeing the data sheet for loctite it seems to be a very good fit (95% @ 5000h). As it is right now it’s more or less a tight slip fit, so there isn’t much space to fill. Not sure if epoxy will work well under those conditions.

                     

                    #797571
                    Fulmen
                    Participant
                      @fulmen

                      I believe I have 641 in the shop, if not I can get 577 which is a sealant that looks even better:

                      https://datasheets.tdx.henkel.com/LOCTITE-577-en_GL.pdf

                      #797626
                      Robert Atkinson 2
                      Participant
                        @robertatkinson2

                        577 may be a bit thick if the parts are a close fit.
                        If you have an activator its worth using it on these light alloy parts.

                        Robert.

                        #797630
                        Fulmen
                        Participant
                          @fulmen

                          I can adjust the fit with a bit of emery, so that’s not an issue. I don’t see any minimum gap mentioned in the TDS, but I’ll try to get at least 0,05mm clearance. As for activators I really don’t like or trust them. From what I have read they reduce curing time at the cost of reduced strength on most materials. But I’m sure they have their role or they wouldn’t make them.

                          #797671
                          howardb
                          Participant
                            @howardb
                            On Fulmen Said:

                            My ol’ Suzuki has developed a leak in the fuel cock. The hose nipples are fixed to the main body with a cylindrical fitting that has become loose over time.  There isn’t any signs of sealants or gaskets so I’m assuming it was originally just press fit, but obviously that’s no longer good enough. The material seems to be zinc based, new or even used replacements are unobtanium, so I have to work with what I’ve got.

                            I’m thinking epoxy but perhaps there are better products available for a reasonable cost?

                            No mainstream manufacturer would design or make a fuel fitting as a press fit.

                            Try this website for legacy Suzuki parts.

                            https://www.classicsuzukiparts.nl/en#

                            Or this site for good used parts.

                            https://www.baboon.eu/en/parts

                            Forget the “baboon” name it was originally “boonstra” but suffered from an attack of “web marketing”

                            I have had used stuff from them and it’s top class,  set of 4 nearly new throttle bodies for a Yamaha FJR 1300 for €70 ain’t too shabby, what you see on the website image they will ship it to you, they are dead straight.

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