Water Jet Cut Flywheels

Water Jet Cut Flywheels

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  • #111879
    JasonB
    Moderator
      @jasonb

      You may recall that Neil ( Stub Mandrel ) posted this thread a while back about lazer cut flywheels, well I've just done one with water jet cut parts which may be of interest.

      As some of you know I'm building a larger version of Anthony Mount's Easton and Anderson Grasshopper engine which should have barring holes in the rim and + section spokes

      eaflywheel.jpg

      I e-mailed .DXF files of these parts to the water Jet cutters (Sciss)

      flywheelexp.jpg

      And this is what I collected a few days later

      imag1240.jpg

      imag1243.jpg

      Add a few screw holes to hold it all together

      imag1246.jpg

      With a hub added it was trued in the lathe and the spokes reduced in thickness from 8mm to 5mm

      imag1258.jpg

      The spoke webs were a bit pricy so I cut my own

      imag1261.jpg

      And rivited them into place

      imag1264.jpg

      All the internal corners were filleted, keyway broached and a quick spray of primer

      imag1278.jpg

      And just for comparison here is fellow member Jo's nicely machined one looking through my flywheel

      imag1273.jpg

      If you have not lost interest yet then I have done a more detailed write up on the flywheel in my build thread over on MEM forum

      J

      #3166
      JasonB
      Moderator
        @jasonb
        #111900
        Michael Gilligan
        Participant
          @michaelgilligan61133

          Very impressive !

          MichaelG.

          #111904
          Sub Mandrel
          Participant
            @submandrel

            Excellent Jason!

            With water cutting I assume there was no hardening of the steel.

            Neil

            #111907
            JasonB
            Moderator
              @jasonb

              No thats one of the reasons that I went for it, machined a treat even on the 10" outside diameter with no backgearsmile p

              There is a slight draft angle, if you look at the MEM thread there is a picture that shows a bit of light shining through between the edge and a square

              J

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