Posted by ANTHONY DALE on 03/06/2013 22:52:57:
Thanks, I have checked this already. Now looking at possibly making my own. Found some good info on the Internet. It looks straight forward enough. Any one else tried making gears?
Making spur gears is simple, like this:

And a few more gears with the mandrels and gauges used to make them:

I've found that Ivan Law's book is great for spur gears, but falls down a bit on more advanced gears such as bevel and helical gears.
I expect you'll have no problem working out what the DP, or possibly Module, is of your existing gears, but the pressure angle may be a bit more of an issue. It may be 14.5°, or 20°, depending upon how 'stick in the mud' the manufacturers were.
Regards,
Andrew