Hi Kevin, I too am building Emma (see posts 'discussions on articles in ME'
I looked at ready made cylinder castings and was horrified at the cost so decided to go the fabricated route, not actually started yet though. I am just finishing the pump which was also fabricated and the work went quite well.
I also looked at castings versus fabricated wheels and decided I liked the appearance of the Railmotor cast versions better so splashed out on those, price a bit more bearable than the cylinders.
I am not knowledgeable enough to comment on Julian's statement on cylinder bore size but I have heard that the engine runs very nicely.
If you look at posts by 'Hobby Nut' he has put on some photos of his work on Emma, although not heard from him for some time.
This is my first engine build so it is interesting to hear from others, I have put on a few posts which you may find useful.
Good luck
Bill D.