Generally for machine tool use you are better off with lower basic motor speed, 4 or even 6 pole rather than 2.
Output torque of a VFD controlled motor drops off in rough proportion to how far the speed is varied from its nominal nameplate rating. Any decent VFD will have some degree of torque boosting capability to considerably counteract the inherent drop off for smaller speed variations which helps. On machine tools you almost invariably need more torque at lower speeds to cope with larger jobs or cutters so any serious drop off in torque or power will be noticeable. Higher speeds being usually reserved for small cutters and jobs which don't need so much oomph so torque and power drop off probably won't affect you.
VFD's aren't a universal panacea. As a general rule with any reasonably modern, reasonably efficient, motor the satisfactory "just fit and use" working range is about ± 1/3 rd of the nominal speed. That is around 35 to 65 Hz on 50 Hz motors, perhaps a bit more or a bit less depending on the exact installation. Outside that range torque and output power variation is generally large enough that you need to do a bit of engineering to decide how much power you need. Commercial installations often use very large motors to get sufficient torque at lower speeds. Something we should be careful of copying as the power available at normal motor speeds will be very much more than the machine was designed for and potentially dangerous.
My view is that a VFD on our sizes of machine is an excellent speed range filler in. So if you have three speeds on the belt setting to middle speed and using a VFD covers the whole range, and bit more just fine. Dropping to lower speed belt settings gives an extended low speed range. Great on lathes when screwcutting. Not much power needed so you can seriously slow down bottom direct drive speed for a nice quiet job without intrusively ringing backgears.
Clive.
Edited By Clive Foster on 22/10/2017 11:52:20
Edited By Clive Foster on 22/10/2017 12:31:00