Inserts type for old milling cutter

Inserts type for old milling cutter

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  • #872232
    Sonic Escape
    Participant
      @sonicescape38234

      I found an insert milling cutter at the local flea market. It is unused. The MT3 is covered in a soft protective gum. But I can’t figure out what types of inserts would fit. I suspect that the cutter is a few decades old. The grease was turned solid and I had to clean it with white spirit. The only markings on it are Geneve EZI and Diaroc.

      I think the 4 inserts should be square with no hole. Size could be arround 12x12mm and ~3mm thick. What could be the two tapered half rings? If I tighten their two screws they will push outside a little two of the inserts. But what is the purpose of this? In this way is not more difficult to make sure all 4 inserts are at the same height? It looks like an useless complication

       

      222111333

      #872242
      Andrew Crow
      Participant
        @andrewcrow91475

        Being able to make two of the inserts protrude further was possibly to do a roughing and finishing cut in one pass.

        Andy.

        #872245
        JasonB
        Moderator
          @jasonb

          The way the pockets have been cut with a fairly large diameter cutter only provides radial location for the inserts. Adding the split collar will provide axial location so they all cut at the same depth.

          The tapered side to the lower edge of the ring will be angled to match the tilt of the inserts which are not set at right angles otherwise the whole bottom edge would rub.

          #872269
          old mart
          Participant
            @oldmart

            You might be able to use a search engine to find the part numbers, the inserts are probably proprietary. Ebay might be a source if you are lucky.

            #872277
            Sonic Escape
            Participant
              @sonicescape38234

              I had a long chat with AI and most likely the tool indeed is using proprietary inserts that are no longer manufactured. The closest I could find are these CBN inserts:

              Screenshot 2026-11-01 125822

              But I think I need a positive rake angle, otherwise the insert will not cut

              Screenshot 2026-11-01 125443Screenshot 2026-11-01 125416

              But is there anything special about this tool to worth the effort of finding a suitable insert? Or an cheap Aliexpress face mill will do work in the same way?

              #872286
              JasonB
              Moderator
                @jasonb
                #872289
                Neil A
                Participant
                  @neila

                  I think these inserts may be a closer match for milling, they have a 20 degree side clearance.

                  https://www.shop-apt.co.uk/carbide-inserts-for-milling-uni-tip/sekn-1203-aftn-um25-carbide-inserts-for-milling-pvd-coated-for-general-use-apt.html

                  There does not seem to be very much choice.

                  Neil

                  #872292
                  mgnbuk
                  Participant
                    @mgnbuk

                    Former employment had a lot of cutters bought from auctions & many of these had obsolete proprietary inserts, often from defunct makers. Sandvik though seemed to use a lot of “specific to them” inserts for tools that looked similar to generic ISO tooling but the inserts were not interchangeable. Most of these were available – at a price.

                    For the few that were used and where the insert codes were identified, inserts were sourced from Ebay, usually in part boxes and often from quite far away – several boxes came from a Hungarian seller.

                    The rest sat rusting in stillages – just as well that the used tooling lots at these sales were cheap.

                    Nigel B.

                    #872313
                    old mart
                    Participant
                      @oldmart

                      You may well be better off putting them aside and spend money on something that takes easy to obtain inserts. You can tell the quality at a glance, many of the early production insert arbors had adjustability built in.

                      I bought a fine quality 6mm solid carbide boring bar made by Garant for a song and then ended up paying £50 for a box of their inserts. The bar will work beautifully whatever the metal being bored is but I’m still on number one of ten inserts.

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