End Mill Sharpening Jig

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End Mill Sharpening Jig

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Viewing 9 posts - 1 through 9 (of 9 total)
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  • #813056
    Vic
    Participant
      @vic

      Being able to sharpen the tip of end mills and slot drills is very handy in the larger sizes. I was gifted a number of 16mm mills and also a 20mm on a 16mm shank many years ago. All pretty unusable for one reason or another. Having just completed the Harold Hall End Mill Jig, I was pleasantly surprised to achieve more than acceptable results on my first attempt. At least cutting aluminium alloy. More experimentation to follow. I’ve also discovered I need to make some additional parts for my setup. Materials inbound later this week hopefully.
      Like several others I’ve seen on YouTube, mine is not an exact copy as that documented in Harold’s excellent plans. I’ve incorporated the modifications others have suggested plus a couple of my own.

      IMG_5208

       

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      #813063
      duncan webster 1
      Participant
        @duncanwebster1

        TDWalshaw (Tubal Cain) recommends grinding the tips of end mills with a backed off 45 degree chamfer if you’re taking small facing cuts. I’ve done this freehand and it works, but tends to cut more on one tooth as I’m not skilled enough to get them even. I’m waiting for some clever chap to come up with an attachment, the geometry required boggles my mind

        #813066
        Vic
        Participant
          @vic

          The article is here:

           

          http://www.homews.co.uk/page121.html

          #813069
          bricky
          Participant
            @bricky

            There was an article in the Model Engineer in June 2004 Vol 192 No4223 by Colin Pape.It was called The Cannon A Sharpener for Milling Cutters ,I made this device and it works beautifuly but it was designed for threaded cutters only and if I ever get the time I will make a barrel to take a collet holder which would be an advantage too.The date is for the second article ,I don,t have the first one now.

            Frank

            #813081
            Vic
            Participant
              @vic

              I have a couple of ER collet chucks with 16mm shanks that I can use with the block I made.

              #813099
              Bazyle
              Participant
                @bazyle

                Bricky, it would be nice to see a picture of your jig as I don’t have that issue.

                #813100
                David George 1
                Participant
                  @davidgeorge1

                  This is my effort to sharpen cutter and drills.

                  20250211_070910

                  20250129_153610

                  I have made a jig which holds a collet set and I have fitted a collar with a grub screw which with a dowel with equaly spaced holes so I can set first tooth to correct position and length firstly then release the side clamp rotate to next hole and reclamp whilst holding up to face then regrind next tooth.

                  20250708_153143

                  David

                   

                   

                   

                  #813103
                  Vic
                  Participant
                    @vic
                    On Bazyle Said:

                    Bricky, it would be nice to see a picture of your jig as I don’t have that issue.

                    Yes, I’d like to see some pictures as well. 😉

                    #813105
                    Nigel Graham 2
                    Participant
                      @nigelgraham2

                      A selection of good ideas!

                      I built the Hemingway Kits ‘Worden’ T&C grinder but as designed will handle only 2- and 4- tooth milling-cutters.

                      It could be made with little modification to take a hexagonal body though, for 3-tooth cutters. (A triangular-section body would not give much room for larger cutters.)

                      It won’t sharpen helical flutes, at least not in original trim. A suitable holder might allow tap sharpening (straight flutes).

                      What it will do though, is sharpen lathe and shaper tools, useful particularly for critical profiles such as for screw-cutting.*

                      An attachment offered as an additional kit allows sharpening slitting-saws.

                      It’s a bit slow to use as it does not have a rapid indexing method but that’s not usually important. I also found the leadscrew arrangement could be better, so I usually disengage that and slide the table manually – one hand on each end of the table for steady control. The basic machine is otherwise fine, and it would not be too hard to make other cutter-holder arrangements for it.

                      ……

                      I’ve also still to complete a Blackgates-supplied ‘Stent’ T&C Grinder, with Giles Parkes’ modification**, but am a bit unhappy about the massive overhung mass of the motor on top of the column.

                      ……

                      * I recall a rather sad conversation on this site with someone puzzled how to use the ‘Worden’ for sharpening lathe tools, held in a block that sets the tool at right-angles to the main tool-slide axis for grinding the sides. The geometry somehow eluded him.  I hope he twigged it eventually.

                       

                      ** Parkes, G. Stent Modifications. Model Engineers’ Workshop, No. 108 Aug-Sept 2005, pp28-29

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