Pratt Bernard Grip true issues

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Pratt Bernard Grip true issues

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  • #810542
    teamricky
    Participant
      @teamricky

      Hi Folks,

       

      Its possible I’m going over old ground here but I thought I’d share some experience with an old in need of restoration and set up of a 4” Grip true chuck, In principle the chuck by design can be slipped around on its integral back plate leaving the final coupling and registers fixed as per normal to the spindle nose.

      In my case the chuck is old and a bit of a project to attempt to restore to a usable condition.

      Its 4” 3 jaw 100mm diameter

       

      IMG_0095

      One thing to note is they are still available and expensive

       

      In stripping down the chuck cleaning comes first and and few checks made measurements wise, My problems by design start to come into effect from here !

       

      Most I believe are being used incorrectly to start with by not properly providing access to tighten the rear intermediary bolts once you have adjusted the total runout via the 3 cheese wedge bolts, This leads to the chuck having terrible rigidity and it hard rides on the three pins further creating point loads , In my case it was nesasary to extend the thread on each taper bolt to allow adjustment to re-occur

      Once stripped the body in the y direction was not precise enough so the registers were re established square once more, All good so far so with everything tightened down I took a light cut from the inside of the jaws with little success, I had got rid of the slight bell mouths on the jaws but soon realised the following that you have work around sadly…..

       

      The 3 wedge bolts have more than enough influence to distort the front face of the chuck body towards the Z

      It will also be able bolted together in an symmetrical and simply Aim the jaws off square again due to distortion, I spent a fair bit of time stoning off these high spots on the two body half’s to get them to take up flat and not rock on 3 points

       

      In this condition it’s possible to dial in stock at the chuck end but say 8” out with non bell mouthed jaws it’s just a lottery as to how the far end runs, Typically 0.125-0.2mm or worse, I spend more time thinking looking and resolving the problems

       

      Main problem solved was to stone off the back of the chuck until the bolts when tensioned gave an even force to the point that the stock in the chuck didn’t deflect from axial alignment…..Very time consuming…… last it would be nice use a too post grinder to finish but I had good carbide so used that to take a very light skim, Finally to get close to perfect co-axial alignment I removed the jaws and honed them until the work mounted first time with 20 microns or so at a good amount of stick out!

       

      Up shot is I had a spongy in accurate un adjustable chuck but knowing where the downsides are hopefully this can help other folk struggling with longer stock in these chucks

       

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      #810777
      old mart
      Participant
        @oldmart

        I have always been suspicious of having to leave the screws anything but tight, when I mount a standard scroll chuck on a backplate using the “poor mans set tru” method with a loose register, I add 3 more SHCS or bolts and after truing up the chuck at any given diameter, all 6 get tightened fully.

        #810821
        bernard towers
        Participant
          @bernardtowers37738

          When you say you took a light cut from the jaws did you use a petal plate as this loads the jaws in the correct manner(as it would be when holding a workpiece). Otherwise the jaws will end up more bell mouthed.

          #810883
          Neil Lickfold
          Participant
            @neillickfold44316

            My two came with bellvile type spring washers under the capscrews. One came with the lathe when I bought it used in 1987, and the other chuck New from the importers closing down in 1997.

            On my old chuck, I closed the edges of the jaws onto a pieces of material the same size. Then carefully took a skim cut until a minimum clean up. the bore was about 25mm or so.

            A petal plate is effectively what i used to hold the jaws.

            Found the picture taken at the time.

            rebore-Jaws

            #810892
            Diogenes
            Participant
              @diogenes

              20um will still result in a 40micron error on diameter 😒

              #810914
              Neil Lickfold
              Participant
                @neillickfold44316

                With great care, the Grip Tru can be dial in to very small amounts of concentricity. The limit is actually the roundness of the part and the roundness and clearance of the headstock of the machine tool itself.

                I prefer the Grip Tru chuck when setting up my piston turning mandrels, over using a 4 Jaw. Mainly because the Swash stays in the same plane with the Grip-Tru.  It does require some really good indicator to achieve a good result if trying to set up and remove a very small amount of material.

                Neil

                #811042
                teamricky
                Participant
                  @teamricky

                  Hi,

                   

                  Yes  I loaded the jaws in the correct direction on my most used stock size , 8mm

                  So in looking into the chuck a bit more it really is aimed at setting up your jobs around one diameter ish and then adjusting then checking repeatability, As a hobby guy I use it instead of the four jaw just for a quick cut on something existing to take advantage….

                   

                  Once you use it like a normal chuck on various diameters it’s pretty good but not the best repeated, I forget the handbook values but it’s quite a high bar !

                   

                  Still worth rescuing for the jobs where it shines and use something else for others 😁

                  #811063
                  Neil Lickfold
                  Participant
                    @neillickfold44316

                    When truing the Jaws, I first set the outer body of the chuck , running true to the backplate.

                    The over all outcome, any size on the chuck now is quite close, and is closer than the standard 3jaw chuck that came with the lathe. The runout with my rebored GripTrue is about 0.06 tir on various sizes. In my case 25mm is the zero diameter and every 1/4 inch diameter smaller from there is very close to Zero, and every 1/8 inch is off by upto 0.06mm.

                    This suggests to me, that if I rebore it again, and correct the body by 0.03, still won’t be any better, as that is the wear or the mechanical limit to this particular chuck.

                    #811101
                    cogdobbler
                    Participant
                      @cogdobbler

                      I thought the point of a Grip-Tru was not that it was a set-and-forget deal that would then always run true for all diameters? But it allowed fine adjustment on individual jobs of different diameters to set each job true? Isn’t that why they came with Belleville washers on the mounting bolts to allow small corrective movements via the wedge screws without having to loosen and retighten the main screws every time?

                       

                       

                      #811116
                      SillyOldDuffer
                      Moderator
                        @sillyoldduffer
                        On cogdobbler Said:

                        I thought the point of a Grip-Tru was not that it was a set-and-forget deal that would then always run true for all diameters? But it allowed fine adjustment on individual jobs of different diameters to set each job true?…

                         

                         

                        Yes and no judging by Pratt Bernerd’s instructions!   If I owned one, it would almost always be used to fine adjust individual jobs, but according to PBI they can also be trusted for repeat work.

                        pbi6

                        I’d bet the farm accurate resetting in a Griptru is only possible when the components are already truly round, which is rare in my workshop because I mostly work straight from stock.  Off the shelf, it’s usually slightly bent, dinged and oval with only nominal dimensions.  And the inaccuracies vary randomly along the length.  It would be unwise to expect a Griptru doing repetition work to hold raw stock  accurately, but it should work if the job was trued up earlier.

                        If the job is inaccurate, then the Griptru has to be tweaked to hold it true, and the instructions warn this may not be possible.

                        Judging by past posts, the Griptru is not well understood. Second-hand items are found to be jambed, or the new owner struggles to get the expected accuracy.      The manual claims “Operation of the adjustment feature is simplicity itself”  but this is followed by a page of advice and warnings!   How a Griptru is adjusted isn’t obvious!   Pratt Bernerd warn: Never overtighten the adjustment screws, which a newcomer might well do.

                        Rightly or wrongly I’ve assessed Griptru chucks as a poor match to my needs and, although “fit for purpose”, they fail my “value for money” test spectacularly!

                        • I mostly work to a shade under ±0.02mm accuracy (about a thou)
                        • When matching parts to better than 0.02mm, I do it by fitting, not by measuring
                        • An ordinary 3-jaw will round stock just as well as a Griptru
                        • An ordinary 4-jaw will set stock just as accurately as a Griptru, except it takes longer
                        • I rarely do repetition work
                        • When resetting work is necessary, as when moving from mill to lathe and back again, I use collets

                        If only allowed one work-holding method, what would would you choose and why?   My choice is a 4-jaw, because they are both versatile and accurate,  Definitely not a Griptru because an accurately settable 3-jaw chuck is a specialist.  Tools that don’t do what I need are rejected, even if everyone else loves them!

                        Dave

                        #811330
                        teamricky
                        Participant
                          @teamricky

                          Nice write up Dave 😁

                           

                          As you say the use / practical advantages are more nuanced than adjusting 3 screws and alls well !

                           

                          Effectively the chuck runs on 3 contact points of varying tightness permanently, pretty much regardless of tightness or the slip plate if you will, Any over tightening (which is subjective) of the adjuster bolts distorts the chuck front face and sides by extension that force misaligns the jaw channels and can easily throw off the stock at length not just concentrically but axial too which is where chasing accuracy with a used one of theses chucks can be frustrating if you’re blissfully un aware of rigidity issues …..

                           

                          That said I personally will keep this system in amongst other chucks as the feature of flipping a part mid job and dialling back in is useful, Just don’t take heavier cuts, Save that for a traditional chuck…

                          Im also lucky it takes seconds for me to change a chuck so choosing isn’t a big deal and I don’t seem to loose my original concentric settings between changes across all chucks 😁

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