G'day. I was boring a hole in some 2024 aluminium. The desired final result was 0.865". Was taking .010" cuts with a sharp HSS bit in a 3/8" steel boring bar.
When the hole reached 0.863" (I had previously turned a plug gauge) I backed off the tool, withdrew it and took another cut at the same X-slide setting (after to backing off another full turn to account for X-slide backlash).
Well, surprise, surprise, the 'spring cut' took off enough to result in a bore of 0.868"
Bore depth was 1.75" and the boring bar was set to a few thou above center height with an overhang of <2".
I can only surmise that the deflection on the finishing 'spring' cut was less than when taking the 0.010" cuts so the tool cut a bit deeper than I anticipated.
Any Ideas?
* Danny M *
Edited By Danny M2Z on 09/03/2016 10:25:46