I spent all day trying to set up my imperial lathe to cut a metric thread.I thought I had got there but the sums don't add up.
So I have a 4 TPI leadscrew and want to cut a 1.2mm pitch thread. I don't have a 254 tooth gear and I can't use Geo Thomas's Myford gearbox metric conversion ratios either.
I work out that 1.2mm pitch is equivalent to 25.4/1.2 = 21.166 TPI. So if I start of at the headstock and have a 20 teeth cog, then a shaft where the 20 meshes with a 60 and on that shaft there is a 30 that meshes with a 60 on another shaft. So I have got a 6:1 reduction, so if this shaft was linked directly to the leadscrew, I would be cutting a 24 TPI thread.
But I want a 21.166, so I have to step up the 24 TPI to this magic number. I reckon stepping up by the ratio of 9:8 will be extremely accurate (1.2008 actual pitch).
The real problem is that just before tea, I used a step up ratio of 63:36, 7:4 and I got a MEASURED pitch of 1.2mm.
When I came in, I thought I would write up what I did, so it would not take all day the next time. That's when I calculated that my choice of 36/63 should give me 1.54mm pitch and that 9:8 should be the correct ratio.
Should I ditch my vernier? have I got some slippage and the numbers just seemed OK. Anyone got any references/suggestions or words of wisdom in general. I shall be checking the number of teeth on the cogs compared to their labelling!
Frank