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3 May 2025 at 20:48 JasonB Saidd
Metric handwheels can be had diveded into 3.2mm ( 155divs of 0.02mm) which is a reasonable approximation given that one full turn of the imperial screw is 3.175mm
Well yes but in my view that is seriously bad practice because you have to keep track of the potential errors all the time you are working.
0.025 mm error per turn, 0.1 mm error in 4 turns. Thats 4 thou in imperial native money. In 8 turns it’s near enough 0.2 mm error in 25 mm or 8 thou per inch in imperial. Way too much for sensibly accurate jobs. If going any distance its bad enough keeping track of whole turns without a resettable dial to put either start or, as I prefer finish, on zero.
Such errors mean that its necessary to work out onto pencil and paper, or marker and whiteboard for me, exactly where you need to stop to part off or put a step in the right place when going any distance.
Too much like hard work, especially for a novice.
Graham Meeks geared carriage hand-wheel conversion is, like everything from Grahams drawing board, counsel of perfection. But only appropriate if the machine is already all metric with metric feed screws. Not a beginner friendly project either.
In the long march from 16 1/2 year old neophyte with a seriously crappy Portass S to (nearly) 71 year old with a decent tonnage of quality full size machines in a big shed this antediluvian penguin spent many years working metric, when needful, with imperial only gear. Both machine and micrometers et al.
Quite early on I was told by folk whose skills were beyond reproach that the only sensible way was to do the conversion once for the finished size and work native imperial until I got there.
So far as the machine is concerned where you start and where you finish are just numbers. How you get them is unimportant. All that matters is you stop on the right one.
I was also told in no uncertain terms to “write it down”.
Once written down a metric native funny number is no different to the equivalent imperial conversion funny number.
Whole mm and half mm are comforting but how often do we actually make to even sizes in anything that matters. Usually we are looking for a gnats thingy more to get some sort of interference fit or a touch less for sliding fit, loctite fit or even a bit more less for a running bearing.
Once into the habit of writing down it’s only as small step further, if you have resettable dials, to get into the habit of arranging things to finish on zero.
Gets all the thinking done before you start cutting.
Saves a lot of memory wear and tear and you rapidly get to know what the real world errors are so you can consistently correct for them or at least confirm the expected discrepancy when measuring after the theoretical last cut.
I suspect far too many of our fraternity don’t really trust dials and spend far too much time on cut’n measure then cut again methods.
Until they get a DRO set where working to the numbers is easy.
But when you have saved up for a DRO set it goes on the milling machine first. Frankly I’d consider a DRO on a mill as essential. But neophyte budgets rarely extend to all the essentials, let alone the really nice to have, so priorities have to be set once beyond the just enough to cut stage.
It has to be said that in any discussion of this sort everyone trails their own experience behind them.
I have the utmost respect for Jasons skills along with considerable amazement at his prodigious output.
But clearly he and I grew up in vastly different worlds which is why we often come up with different advice over appropriate techniques. You can rest assured that anything Jason says he has done and found to work. Within the limits of fading memory and human error I try report accurately. Both concerning things I’ve done and things I’ve been told by the vastly skilled folk who I’ve been fortunate to be advised by.
Clive