TALE OF TWO VIPERS

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TALE OF TWO VIPERS

Home Forums I/C Engines TALE OF TWO VIPERS

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  • #221397
    dean clarke 2
    Participant
      @deanclarke2

      So with the v12 project in the last stages and not wanting to start anything new until I have finished off all the other half started projects I thought I might share my first foray into diesel engine building. A while ago I was looking in the gallery of Ron Chernics modelenginenews website and found some photos of the Naylon Viper 2.5cc diesel engine that some clever sod had built which looked really nice. Being a rather fanaticle control line flyer from the days of my earliest childhood ( thanks Dad ) I have always had a strong love of diesel engines, especially 2.5cc engines. Having owned and flown most types I just had to have a go at building one ( Ok or two or more) so I decided that this was the engine to build…… not having any drawings to speak of I managed to find a couple of GA drawings for the motor a mk1 and a mk2 as it turned out, ok so I'll build them both then………having seen ramons moverly hogging from solid with the eta's etc I decided I'll do a front rotary induction version as well and of course the set wouldn't be complete without an inline twin so ok I'll build that to. After having found so lumps of alloy things got put on the backburner so to speak when the v12 started to take shape but now I think it's time to carry on with the show… below shows whats been done so far..

      viper_ga.jpg

      viper_ga2.jpg

      viper_man78-04_2.jpg

      start of the crankcases.jpg

      start of the frv tbr version crankcase.jpg

      So lets start the machining yay

      facing the mk 1 case to length.jpg

      inlilne twin crankcasehogging out.jpg

      Thats a lot of swarf LOL

      thats a lot of swarf!!!!.jpg

      inline twin crankcase 1.jpg

      inline twin crankcase 2.jpg

      frv tbr crankcase 2.jpg

      frv tbr crankcase 1.jpg

      Below shows the crankcases all done to the end of the first stage of machining.

      crancases all done to first stage and tooling.jpg

      Cheers for now

      Dean

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      #2443
      dean clarke 2
      Participant
        @deanclarke2

        Oh alright,,,,,,,,,, three and a twin then.

        #221400
        Bill Pudney
        Participant
          @billpudney37759

          Fantastic!!

          I too have been working on a pair of Vipers for some time, a Mk1 and a Mk2, I'm far slower than you are Dean!! Mine are almost complete, just requiring some detail work on the front bearing housings, the rotary disc making, and a pair of needle valve assemblies.

          Love your work, especially the FI crankcase and the twin….everyone needs a twin!!

          keep up the great work

          cheers

          Bill

          #222890
          dean clarke 2
          Participant
            @deanclarke2

            Well managed to make the fixture to turn the cylinder bore last weekend and will hopefully have the cases finished this weekend. photos below

            crankcase fixture for cylinder 2.jpg

            crankcase fixture for cylinder 1.jpg

            starting the cylinder hole machining in the frv version

            mahining the cylinder hole fri.jpg

            cheers

            Dean

            #222913
            Muzzer
            Participant
              @muzzer

              Wow, work is proceeding at a blistering pace! Looking forward eagerly to progress updates.

              I was wondering how the mixture was fed in and also what the "3-2 Rotor" did. Seems this machine has a rotary (disk) valve at the rear of the engine (rather than on the crank in the second version) which answers both questions.

              Interesting overview of the Viper here for ignorami like myself.

              Murray

              Edited By Muzzer on 28/01/2016 10:49:02

              #222996
              dean clarke 2
              Participant
                @deanclarke2

                Hey there, the original naylon vipers (mk1 and mk2) were both rear disc valve induction, I am also doing my own design front rotary valve induction version, will keep the update coming as much as I can. Oh and of course the inline twin is center rotary valve induction and I will post a pic of the crank arrangement for any of you that is interested in the way this works.

                Cheers

                Dean

                #226828
                dean clarke 2
                Participant
                  @deanclarke2

                  Here's the next little bit on this project, cylinder liners are under way…..YAY

                  liners under way.jpg

                  Cheers

                  Dean

                  #226845
                  Neil Wyatt
                  Moderator
                    @neilwyatt
                    Posted by dean clarke 2 on 28/01/2016 23:11:37:

                    Hey there, the original naylon vipers (mk1 and mk2) were both rear disc valve induction, I am also doing my own design front rotary valve induction version,

                    Ah! I thought you must be doping something like that.- can't figure out the disk induction at all from the GA.

                    Lovely job on shaping that crankcase.

                    Neil

                    #226848
                    JasonB
                    Moderator
                      @jasonb
                      Posted by Neil Wyatt on 25/02/2016 10:10:50:

                       

                      Ah! I thought you must be doping something like that.- can't figure out the disk induction at all from the GA.

                       

                      Neil

                      That bit at the rear of the crank on the GA called a Rotor is the induction disc. Must try harderwink 2

                      The hole for the venturi is in one corner of the backplate so you can't see that in the section, have a look here for enlightenment

                      Looking good Dean

                      Edited By JasonB on 25/02/2016 10:19:16

                      #227335
                      dean clarke 2
                      Participant
                        @deanclarke2

                        Thanks Jason, I will try to keep this project moving along. I am also working on putting an anodising plant together so I can add some nice colours to some of these engines.

                        Cheers for now

                        Dean

                        #227346
                        JasonB
                        Moderator
                          @jasonb

                          Dean did you see Ramons article on anodising? its what he uses on his 5cc engines.

                          J

                          #227484
                          dean clarke 2
                          Participant
                            @deanclarke2

                            Yea I have read it like 5000 times, still nervous as hell though, I am very much a tactile learner and struggle with doing from written destructions, LOL.

                            Cheers

                            Dean

                            #276255
                            dean clarke 2
                            Participant
                              @deanclarke2

                              HAPPY NEW YEAR too everyone, just letting you know I haven't really forgotten this thread, but somebody has been suggesting that the gardens need a tidy up so guess that means no shed time for a bit. might need to reconsider that option, see how we go.angry 2

                              will get right back onto it sooncrying 2crying 2

                              Dean

                              #411813
                              dean clarke 2
                              Participant
                                @deanclarke2

                                So not quite the naylon viper engines which are still languishing in the back burner but a step in the right direction at least……………………. being that they're diesels anyway lol, just completed these two engines as part of the WOHM engine development program i'm involved with.

                                regards

                                Dean

                                #411846
                                David George 1
                                Participant
                                  @davidgeorge1

                                  Nice colours as you predicted on these motors and nice to see them running at last.

                                  David

                                  #528674
                                  dean clarke 2
                                  Participant
                                    @deanclarke2

                                    Still working on this project too lol

                                    Dean

                                    #612637
                                    dean clarke 2
                                    Participant
                                      @deanclarke2

                                      Soooooo, after a somewhat extended "must get back onto these" leave of absence I've finally fished them out of the dark depths of despair where I left them languishing and brought them back out into the light of living grace and will upload the next few steps in their construction hopefully over the next few days or so.

                                      Cheers

                                      Dean

                                      #612735
                                      Ramon Wilson
                                      Participant
                                        @ramonwilson3

                                        Hi Dean,

                                        Don't beat yourself up too much – my destined 5cc pair of crankcases still sit waiting some TLC indecision

                                        Despite thoughts of using one for a twin shaft version it's very unlikely now that I will do anything further with them

                                        Good to see your enthusiasm is still there, look forwards to seeing your progress on them

                                        Best Regards – Tug

                                        #612747
                                        dean clarke 2
                                        Participant
                                          @deanclarke2

                                          Hey Tug, good to hear from you, send me your address I have a present for you, also if you're not going to finish the 5cc vipers, I'm Happy to complete them for you and send one back to you, along with another surprise if you're keen.

                                          Dean

                                          #612762
                                          Ramon Wilson
                                          Participant
                                            @ramonwilson3

                                            Hi Dean, I'm happy to let you have them but I won't need one back though it's a nice thought. Are you still at the old 777 email addy?

                                            I'll be in touch

                                            Tug

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