Referring to my Model Engineer article – Issue No 4557 Page 529, I found that an adjustable reamer was ideal for a final skimming of the acrylic valve bore. Kept sharp with the occasional rub with an Arkansas stone, cutting was smooth and virtually effortless.

Article extract
I was still concerned about the stress-cracking situation caused by overheating the surface of the bore. Figuring that reaming the valve body in the lathe even at slow speed was not a good idea my next step was to individually hand-ream the bore of each one. That way I could get some `feel’ (literally) for the cutting action. With the valve body held between my fingers, see Photo 8, the reamer automatically lined up with the bore. To achieve an appropriate size before final lapping and polishing, I chose to use an adjustable reamer.